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PS21865中文资料

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

Intellimod? Module

Dual-In-Line Intelligent Power Module

20 Amperes/600 Volts

PS21865

Description:

DIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact

dual-in-line transfer-mold package for use in driving small three phase motors. Use of 5th

generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time.

Features:

￡ Compact Packages ￡ Single Power Supply ￡ Integrated HVICs

￡ Direct Connection to CPU Applications:

￡ Washing Machines ￡ Refrigerators ￡ Air Conditioners ￡ Small Servo Motors ￡ Small Motor Control

Ordering Information:

PS21865 is a 600V , 20 Ampere DIP Intelligent Power Module.

Dimensions Inches Millimeters A 3.11±0.02 79.0±0.5 B 1.22±0.02 31.0±0.5 C 0.28±0.02 7.0±0.5 D 2.64±0.01 67.0±0.3 E 0.53±0.02 13.4±0.5 F 0.84±0.02 21.4±0.5 G 1.37±0.02 34.9±0.5 H 0.15±0.01 3.8±0.2 J 0.11±0.01 2.8±0.3 K 0.39±0.01 10.0±0.3 L 0.79±0.01 20.0±0.3 M 0.50±0.04 12.8±1.0 N 2.98 75.6

Dimensions Inches Millimeters

P 0.04 1.0 Q 0.18±0.01 Dia. 4.5±0.2 Dia. R 0.15 3.8 S Min. 1.0 Min. T 0.02 Min. 0.7 Min. U 0.1 2.5 V 0.03±0.01 0.8±0.2 W 0.02 0.7 X 0.45±0.02 11.5±0.5 Y 0.18 4.5 Z 0.12 3.1 AA 0.02 0.6

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

PS21865

Intellimod? Module

Dual-In-Line Intelligent Power Module

20 Amperes/600 Volts

Absolute Maximum Ratings, T j = 25°C unless otherwise specified

Characteristics Symbol PS21865 Units Power Device Junction Temperature* T j-20 to 125 °C Module Case Operation T emperature (See T f Measurement Point Illustration) T f-20 to 100 °C Storage Temperature T stg-40 to 125 °C Mounting Torque, M4 Mounting Screws — 13 in-lb Module Weight (Typical) — 65 Grams Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** V CC(prot.)400 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate V ISO2500 Volts *The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@T f≤ 100°C). However, to ensure safe operation of the DIP-IPM,

the average junction temperature should be limited to T j(avg)≤ 125°C (@T f≤ 100°C).

**V D = 13.5 ~ 16.5V, Inverter Part, T j = 125°C, Non-repetitive, Less than 2μs

IGBT Inverter Sector

Collector-Emitter Voltage (T f = 25°C) V CES600 Volts Collector Current (T f = 25°C) ±I C20 Amperes Peak Collector Current (T f = 25°C, <1ms) ±I CP40 Amperes Supply Voltage (Applied between P - N) V CC450 Volts Supply Voltage, Surge (Applied between P - N) V CC(surge)500 Volts Collector Dissipation (T f = 25°C, per 1 Chip) P C52.6 Watts

Control Sector

P1PC N1NC D

Supply Voltage (Applied between V UFB-V UFS,V VFB-V VFS, V WFB-V WFS) V DB20 Volts Input Voltage (Applied between U P, V P, W P-V PC, U N, V N, W N-V NC) V IN-0.5 ~ V D+0.5 Volts Fault Output Supply Voltage (Applied between F O-V NC) V FO-0.5 ~ V D+0.5 Volts Fault Output Current (Sink Current at F O Terminal) I FO 1 mA Current Sensing Input Voltage (Applied between C IN-V NC) V SC-0.5 ~ V D+0.5 Volts

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

PS21865

Intellimod? Module

Dual-In-Line Intelligent Power Module

20 Amperes/600 Volts

Electrical and Mechanical Characteristics, T j = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max.Units

IGBT Inverter Sector

Collector-Emitter Cutoff Current I CES V CE = V CES, T j = 25°C —— 1.0 mA

V CE = V CES, T j = 125°C ——10 mA Diode Forward Voltage V EC T j = 25°C, -I C = 20A, V IN = 0V — 1.5 2.0 Volts Collector-Emitter Saturation Voltage V CE(sat) I C = 20A, T j = 25°C, V D = V DB = 15V, V IN = 5V — 1.6 2.1 Volts

I C = 20A, T j = 125°C, V D = V DB = 15V, V IN = 5V — 1.7 2.2 Volts Inductive Load Switching Times t on0.7 1.30 1.90 μs

rr CC D DB

C(on)C j IN

off

C(off)

T f

Measurement Point

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

PS21865

Intellimod? Module

Dual-In-Line Intelligent Power Module

20 Amperes/600 Volts

Electrical and Mechanical Characteristics, T j = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max.Units

Control Sector

Supply Voltage V D Applied between V P1-V PC, V N1-V NC13.5 15.0 16.5 Volts V DB Applied between V UFB-V UFS, 13.0 15.0 18.5 Volts

V VFB-V VFS, V WFB-V WFS

Circuit Current I D V D = V DB = 15V, V IN = 5V,—— 5.00 mA

Total of V P1-V PC, V N1-V NC

V D = V DB = 15V, V IN = 0V, —— 7.00 mA

Total of V P1-V PC, V N1-V NC

V D = V DB = 15V, V IN = 5V, —— 0.40 mA

V UFB-V UFS, V VFB-V VFS, V WFB-V WFS

V D = V DB = 15V, V IN = 0V, —— 0.55 mA

V UFB-V UFS, V VFB-V VFS, V WFB-V WFS

Fault Output Voltage V FOH V SC = 0V, F O Circuit: 10k Ω to 5V Pull-up 4.9 —— Volts V FOL V SC = 1V, I FO = 1mA—— 0.95 Volts Input Current I IN V IN = 5V 1.0 1.50 2.00 mA Short-Circuit Trip Level* V SC(ref) T j = 25°C, V D = 15V0.43 0.48 0.53 Volts Supply Circuit Undervoltage UV DBt Trip Level, T j≤ 125°C10.0 — 12.0 Volts Protection UV DBr Reset Level, T j≤ 125°C10.5 — 12.5 Volts

UV Dt Trip Level, T j≤ 125°C10.3 — 12.5 Volts

UV Dr Reset Level, T j≤ 125°C10.8 — 13.0 Volts Fault Output Pulse Width** t FO C FO = 22nF 1.0 1.8—ms

th(on)P P P PC,

th(off)N N N NC

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max.Units Junction to Fin R th(j-f)Q IGBT Part (Per 1/6 Module)—— 1.90°C/Watt Thermal Resistance R th(j-f)D FWDi Part (Per 1/6 Module)—— 3.00°C/Watt

Recommended Conditions for Use

Characteristic Symbol Condition Min. Typ. Max.Units Supply Voltage V CC Applied between P-N T erminals 0300 400 Volts Control Supply Voltage V D Applied between V P1-V PC, V N1-V NC13.5 15.0 16.5Volts V DB Applied between V UFB-V UFS,13.0 15.0 18.5Volts

V VFB-V VFS, V WFB-V WFS

Control Supply VariationΔV D, ΔV DB-1 — 1 V/μs PWM Input Frequency f PWM T f ≤ 100°C, T j≤ 125°C —— 20 kHz * Short-Circuit protection is functioning only at the lower arms. Please select the value of the external shunt resistor such that the SC trip level is less than 34A.

**Fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width t FO depends on the capacitance value of C FO according to the following approximate equation: C FO = (12.2 x 10-6) x t FO {F} .

PS21865

Intellimod? Module

Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272Recommended Conditions for Use

Characteristic Symbol Condition Min. Typ. Max. Units Allowable rms Current* I O V CC = 300V , V D = 15V , f C = 5kHz, — — 15 Arms PF = 0.8, Sinusoidal, T j ≤ 125°C, T f ≤ 100°C

V CC = 300V , V D = 15V , f C = 15kHz, — — 9.3 Arms PF = 0.8, Sinusoidal, T j ≤ 125°C, T f ≤ 100°C

Minimum Input P WIN(on)** 0.3 — — μs Pulse Width P WIN(off)***

CC D Between Rated Current 13.0 ≤ V DB ≤ 18.5V , -20°C ≤ T f ≤ 100°C, 2.5 — — μs V NC Variation V NC Between V NC -N (Including Surge) -5.0 — 5.0 Volts Arm Shoot-through t DEAD For Each Input Signal, T f < 100°C 2.0 — — μs Blocking Time

* The allowable rms current value depends on the actual application conditions.**If input signal ON pulse is less than P WIN(on), the device may not respond.

***The IPM may fail to respond to an ON pulse if the preceeding OFF pulse is less than P WIN(off).

REVERSE RECOVERY CHARACTERISTICS

(TYPICAL)

C O L L E C T O R -E M I T T E R S A T U R A T I O N V O L T A G E , V C E (s a t ), (V O L T S )

COLLECTOR-EMITTER

SATURATION VOLTAGE CHARACTERISTICS

(TYPICAL)

2.0

1.5

1.00.5

FREE-WHEEL DIODE

FORWARD CHARACTERISTICS

(TYPICAL)

100

102

101

EMITTER CURRENT, I E , (AMPERES)

R E V E R S E R E C O V E R Y T I M E , t r r , (n s )

COLLECTOR CURRENT, I C , (AMPERES)

103

100

102

101

102

101

COLLECTOR CURRENT, I C , (AMPERES)

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

PS21865

Intellimod? Module

Dual-In-Line Intelligent Power Module

20 Amperes/600 Volts

DIP-IPM Application Circuit (Shown Pins Up)

plane.

Component Selection:

Dsgn.Typ. Value Description

D11A, 600V Boot strap supply diode – Ultra fast recovery

C110-100uF, 50V Boot strap supply reservoir – Electrolytic, long life, low Impedance, 105°C (Note 5)

C20.22-2.0uF, 50V Local decoupling/High frequency noise filters – Multilayer ceramic (Note 8)

C310-100uF, 50V Control power supply filter – Electrolytic, long life, low Impedance, 105°C

C422nF, 50V Fault lock-out timing capacitor – Multilayer ceramic (Note 4)

C5100pF, 50V Optional input signal noise filter – Multilayer ceramic (Note 1)

C6200-2000uF, 450V Main DC bus filter capacitor – Electrolytic, long life, high ripple current, 105°C

C70.1-0.22uF, 450V Surge voltage suppression capacitor – Polyester/Polypropylene film (Note 9)

C SF1000pF, 50V Short circuit detection filter capacitor – Multilayer Ceramic (Note 6, Note 7)

R SF 1.8k ohm Short circuit detection filter resistor (Note 6, Note 7)

R SHUNT5-100 mohm Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10)

R110 ohm Boot strap supply inrush limiting resistor (Note 5)

R2330 ohm Optional control input noise filter (Note 1, Note 2)

R310k ohm Fault output signal pull-up resistor (Note 3)

Notes:

1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be

required. If filtering is added be careful to maintain proper dead time. See application notes for details.

2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller.

3) F O output is an open collector type. Pull up resistor (R3) should be adjusted to current sink capability of the module.

4) C4 sets the fault output duration and lock-out time. C4 ≈ 12.2E-6 x t FO, 22nF gives ~1.8ms

5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique.

6) Wiring length associated with R SHUNT, R SF, C SF must be minimized to avoid improper operation of the SC function.

7) R SF, C SF set short-circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes.

8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins.

9) The length of the DC link wiring between C6, C7, the DIP’s P terminal and the shunt must be minimized to prevent

excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible.

10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP’s

N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value.