Romax教程(1)
Romax简明教程
利用RomaxDesigner对平行轴传动系统
进行建模和分析
Romax简明教程——利用RomaxDesigner 对平行轴传动系统进行建模和分析2
1．Romax Designer安装（license 安装） (7)
2．Romax Designer培训内容简介 (9)
2．1 培训内容介绍 (9)
2．2 教程约定 (10)
2．3教程文件夹使用说明 (11)
2．4在软件中打开旧版本模型的说明 (11)
3．汽车传动系齿轮箱建模 (17)
3．1轴及轴承建模 (17)
3．1．1中间轴所需输入数据 (17)
3．1．2详细操作 (18)
3．1．2．1创建新设计 (18)
3．1．2．2 创建轴 (19)
3．1．2．3定义轴段 (20)
3．1．2．4选择并定位轴承 (22)
3．1．3输入轴及其轴承建模 ···················································错误！未定义书签。
3．1．4输出轴及其轴承建模 ···················································错误！未定义书签。
复习············································································错误！未定义书签。
3．2对齿轮副进行概念性建模 ··········································错误！未定义书签。
3．2．1一挡齿轮副所需输入数据 ·············································错误！未定义书签。
3．2．2详细操作 ··································································错误！未定义书签。
3．2．2．1创建概念性的齿轮组 ············································错误！未定义书签。
3．2．2．2定义齿轮的位置··················································错误！未定义书签。
3．2．2．3定义齿轮与轴的安装方式 ······································错误！未定义书签。
3．2．3其他齿轮副输入参数 ···················································错误！未定义书签。复习············································································错误！未定义书签。
3．3平行轴在三维环境中的布置 ·······································错误！未定义书签。
3．3．1详细操作 ··································································错误！未定义书签。
3．3．1．1创建齿轮箱························································错误！未定义书签。
3．3．1．2定义轴的位置·····················································错误！未定义书签。
3．3．2检查齿轮箱装配 ·························································错误！未定义书签。复习············································································错误！未定义书签。下一步的工作································································错误！未定义书签。4．汽车传动系齿轮箱分析及优化 ···········································错误！未定义书签。
4．1定义载荷工况和齿轮箱载荷谱 ····································错误！未定义书签。
4．1．1 输入数据 ·································································错误！未定义书签。
4．1．2 详细操作 ·································································错误！未定义书签。
4．1．2．1定位齿轮箱动力负载 ············································错误！未定义书签。
4．1．2．2定义一档转速载荷工况 ·········································错误！未定义书签。
Romax简明教程——利用RomaxDesigner 对平行轴传动系统进行建模和分析3
4．1．2．3定义齿轮箱一挡动力流 ·········································错误！未定义书签。
4．1．2．4观察齿轮箱动力流 ···············································错误！未定义书签。
复习············································································错误！未定义书签。
4．2运行轴静态分析 ······················································错误！未定义书签。
4．2．1 输入数据 ·································································错误！未定义书签。
4．2．2 详细操作 ·································································错误！未定义书签。
4．2．2．1对单个载荷工况进行轴的静态分析 ··························错误！未定义书签。
4．2．2．2查看轴静态分析结果 ············································错误！未定义书签。
4．2．2．3查看轴承分析结果 ···············································错误！未定义书签。
4．2．2．4替换过载的轴承··················································错误！未定义书签。复习············································································错误！未定义书签。
4．3运行载荷谱分析 ······················································错误！未定义书签。
4．3．1 输入数据 ·································································错误！未定义书签。
4．3．2 详细操作 ·································································错误！未定义书签。
4．3．2．1运行整个齿轮箱载荷谱分析 ···································错误！未定义书签。
4．3．2．2观察载荷谱分析结果 ············································错误！未定义书签。
4．3．2．3重复设计和结果再生 ············································错误！未定义书签。复习············································································错误！未定义书签。下一步的工作································································错误！未定义书签。5．非高速传动系统的建模与分析 ···········································错误！未定义书签。
5．1利用油盘轴承进行同心轴的连接 ·································错误！未定义书签。
5．1．1 输入数据 ·································································错误！未定义书签。
5．1．2 详细操作 ·································································错误！未定义书签。
5．1．2．1将轴承定位于输出轴上 ·········································错误！未定义书签。
5．1．2．2将轴承外座圈与Output Gear Sub Shaft连接 ···············错误！未定义书签。复习············································································错误！未定义书签。
5．2 对齿轮系进行建模 ··················································错误！未定义书签。
5．2．1 输入数据 ·································································错误！未定义书签。
5．2．2 详细操作 ·································································错误！未定义书签。
5．2．2．1创建概念性的齿轮系 ············································错误！未定义书签。
5．2．2．2将齿轮安装于轴上 ···············································错误！未定义书签。复习············································································错误！未定义书签。
5．3 对概念性离合器盘进行建模 ······································错误！未定义书签。
5．3．1 输入数据 ·································································错误！未定义书签。
5．3．2 详细操作 ·································································错误！未定义书签。
5．3．2．1创建概念性的离合器盘 ·········································错误！未定义书签。
5．3．2．2定义离合器几何尺寸 ············································错误！未定义书签。
5．3．2．3连接离合器与安装轴 ············································错误！未定义书签。复习············································································错误！未定义书签。
Romax简明教程——利用RomaxDesigner 对平行轴传动系统进行建模和分析4
5．4 对同心轴进行轴的静态分析 ······································错误！未定义书签。
5．4．1 输入数据 ·································································错误！未定义书签。
5．4．2 详细操作 ·································································错误！未定义书签。
5．4．2．1定义载荷工况·····················································错误！未定义书签。
5．4．2．2观察轴静态分析结果 ············································错误！未定义书签。复习············································································错误！未定义书签。下一步的工作································································错误！未定义书签。6．直列式传动系模拟和分析 ···················································错误！未定义书签。
6．1定义和分析油盘轴承的布置 ·······································错误！未定义书签。
6．1．1 输入数据 ·································································错误！未定义书签。
6．1．2 详细操作 ·································································错误！未定义书签。
6．1．2．1定义油盘轴承的安装 ············································错误！未定义书签。
6．1．2．2对油盘轴承布置进行分析 ·····································错误！未定义书签。复习············································································错误！未定义书签。
6．2定义和分析4档动力流 ·············································错误！未定义书签。
6．2．1 输入数据 ·································································错误！未定义书签。
6．2．2 详细操作 ·································································错误！未定义书签。
6．2．2．1定义4档转速的离合器连接 ···································错误！未定义书签。
6．2．2．2定义4档动力流信息 ············································错误！未定义书签。
6．2．2．3进行载荷谱计算··················································错误！未定义书签。复习············································································错误！未定义书签。下一步的工作································································错误！未定义书签。7．轴／轴承布置的进一步分析 ···············································错误！未定义书签。
7．１两轴承分离轴承系统的分析 ······································错误！未定义书签。
７．１．１输入数据·······························································错误！未定义书签。
７．１．２详细操作·······························································错误！未定义书签。
７．１．２．１对轴静态分析················································错误！未定义书签。
７．１．２．２检查轴静态分析结果·······································错误！未定义书签。复习············································································错误！未定义书签。
７．２多分离轴承系统的分析 ···········································错误！未定义书签。
７．２．１输入数据·······························································错误！未定义书签。
７．２．２详细操作·······························································错误！未定义书签。
７．２．２．１对轴静态分析················································错误！未定义书签。
７．２．２．２检查轴静态分析结果·······································错误！未定义书签。复习············································································错误！未定义书签。
７．３装有四个轴承的轴的分析 ········································错误！未定义书签。
７．３．１输入数据·······························································错误！未定义书签。
７．３．２详细操作·······························································错误！未定义书签。
７．３．２．１对轴静态分析················································错误！未定义书签。
Romax简明教程——利用RomaxDesigner 对平行轴传动系统进行建模和分析5
７．３．２．２检查轴静态分析结果·······································错误！未定义书签。复习············································································错误！未定义书签。
下一步的工作································································错误！未定义书签。８详细斜齿轮副的分析 ·····························································错误！未定义书签。
８．１转换成概念齿轮副·················································错误！未定义书签。
８．１．１输入数据·······························································错误！未定义书签。
８．１．２详细操作·······························································错误！未定义书签。复习············································································错误！未定义书签。
８．２定义主要的强度校核参数 ········································错误！未定义书签。
８．２．１输入数据·······························································错误！未定义书签。
８．２．２详细操作·······························································错误！未定义书签。
８．２．２．１选择强度标准················································错误！未定义书签。
８．２．２．２选择质量等级················································错误！未定义书签。
８．２．２．３定义表面粗糙度·············································错误！未定义书签。
８．２．２．４设置轮齿名义间隙··········································错误！未定义书签。
８．２．２．５剪薄齿设定齿轮垂向间隙·································错误！未定义书签。
８．２．２．６定义并选择齿轮材料·······································错误！未定义书签。
８．２．２．７齿轮基本加工刀具的定义与选择························错误！未定义书签。
８．２．２．８定义操作环境················································错误！未定义书签。
８．２．２．９设定齿轮啮合错位··········································错误！未定义书签。复习············································································错误！未定义书签。
８．３齿轮强度计算·······················································错误！未定义书签。
８．３．１输入数据·······························································错误！未定义书签。
８．３．２详细操作·······························································错误！未定义书签。
８．３．２．１对受单一载荷的齿轮对校核强度························错误！未定义书签。
８．３．２．２分析齿轮载荷谱·············································错误！未定义书签。
８．３．２．３察看载荷谱分析结果·······································错误！未定义书签。复习············································································错误！未定义书签。
８．４齿轮啮合错位对强度计算的影响 ·······························错误！未定义书签。
８．４．１输入数据·······························································错误！未定义书签。
８．４．２详细操作·······························································错误！未定义书签。
８．４．２．１查看齿轮啮合错位·······································错误！未定义书签。
８．４．２．２在齿轮强度计算中加入啮合错位························错误！未定义书签。
８．４．２．３依据啮合错位调整齿轮····································错误！未定义书签。复习············································································错误！未定义书签。下一步的工作································································错误！未定义书签。９．详细齿轮副的设计与优化 ·················································错误！未定义书签。
９．１确认ISO 6336齿轮强度结果····································错误！未定义书签。
９．１．１输入数据·······························································错误！未定义书签。
Romax简明教程——利用RomaxDesigner 对平行轴传动系统进行建模和分析6
９．１．２详细操作·······························································错误！未定义书签。
复习············································································错误！未定义书签。
９．２优化齿轮宏观外形，保留标准刀具 ····························错误！未定义书签。
９．２．１输入数据·······························································错误！未定义书签。
９．２．２详细操作·······························································错误！未定义书签。
９．２．２．１使用齿轮几何制图对话框·································错误！未定义书签。
９．２．２．２修改齿数······················································错误！未定义书签。
９．２．２．３修改螺旋角···················································错误！未定义书签。
９．２．２．４修改法向压力角·············································错误！未定义书签。
９．２．２．５修改齿顶修正系数··········································错误！未定义书签。
９．２．２．６修改齿顶修正系数总和····································错误！未定义书签。
９．２．２．７完成优化设计················································错误！未定义书签。复习············································································错误！未定义书签。
９．３宏观齿轮优化和最大重合度设计 ·······························错误！未定义书签。
９．３．１输入数据·······························································错误！未定义书签。
９．３．２详细操作·······························································错误！未定义书签。
９．３．２．１按最大重合度设计··········································错误！未定义书签。
９．３．２．２优化设计······················································错误！未定义书签。挑战············································································错误！未定义书签。复习············································································错误！未定义书签。下一步的工作································································错误！未定义书签。
Romax简明教程——利用RomaxDesigner 对平行轴传动系统进行建模和分析7
1．Romax Designer安装（license 安装）
使用Romax安装光盘正常安装。在安装过程中需要对安装的内容进行选择，如：Romax Designer，Romax dynamics。请根据自己的license内容进行选择。
安装后请插入Romax发放的硬件狗，并将针对该硬件狗的软件license 拷贝至安装目录的根目录中，如：……\RomaxDesignerR12.2。
重启计算机，从开始菜单或桌面快捷图标启动Romax软件。第一次启动需指定license的位置。
Romax软件每次启动后，可以对自己license中可使用的模块进行选择，其选择界面见上图。目前Romax Designer所包含模块如下表所示（部分模块还在开发中）。建议用户每次启动全选。以下为各个模块license的说明：
Romax简明教程——利用RomaxDesigner 对平行轴传动系统进行建模和分析8
Romax简明教程——利用RomaxDesigner 对平行轴传动系统进行建模和分析9
2．Romax Designer培训内容简介
2．1 培训内容介绍
本教程将利用RomaxDesigner 的基础模块对平行轴进行建模和分析，培训目的是使用户可以从中学会RomaxDesigner有关平行轴分析的各种功能和菜单操作。
培训大体流程如下图所示：
Romax 简明教程——利用RomaxDesigner
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2．2 教程约定
由于教程中不可避免的会进行大量操作，所在教程中将所有的操作命令
以“斜体”进行显示，并远离行头，例如： 文件 – 新建...
输入名字: "Tutorial Transaxle" 输入作者:用户名字 点击 OK 按钮
下面给出各种操作类型的图形解释： 下拉菜单：
按钮：
标签：
图标按钮：
选择按钮：
Romax 简明教程——利用RomaxDesigner
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选择框：
文本编辑框：
数字编辑框：
列表框
下拉列表框：
2．3教程文件夹使用说明
本教程包含一个简明教程文档——《利用RomaxDesigner 对平行轴传动系统进行建模和分析》和相应的模型文件夹。
教程文档应配合教程文件夹使用。在教程文件夹中功包含3个子文件夹，分
在每个文件夹中均包含2个文件，文件名无后缀“Changed”的为原始模型文件，供用户建模时参考使用。带后缀“Changed”指已经完成了分析计算或优化后的模型文件，供用户分析计算时参考使用。
2．4在软件中打开旧版本模型的说明
用户在学习时不可避免的需要打开已经建立好的模型，随着软件的不断更新和用户自定义组件的增加，不能直接打开旧版本的模型，请参照以下操作：
如果遇到打开的原模型文件中材料属性与数据库中的材料属性不匹配的问
题，如下图1所示，存在“discontinued ”的时候，按照以下方式处理：
Romax 简明教程——利用RomaxDesigner
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可以看到有的材料在数据库中没有对应的材料名，因此以discontinued 表示（这些往往不是标准轴承，而是用户自定义的轴承），而有的是在数据库中存在材料名，但数据未更新，则以older 表示。
对于两种不同的方式，按不同的方法处理。对于discontinued 的轴承，可以首先看是否数据库的用户定义组Custom 中已经存在该数据，点击“reselect data”，按以下图示进行。
Romax简明教程——利用RomaxDesigner 对平行轴传动系统进行建模和分析13
点击“accept”按钮，确认你的选择。
若发现Custom组中没有对应的材料名，需要新生成一种材料，此时点击“Create New Entry”，按以下图示进行。
Romax 简明教程——利用RomaxDesigner
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完成后，此时只剩下Older 的材料了，如下图所示。
Romax 简明教程——利用RomaxDesigner
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此时可以让系统自动更新相关内容，点击“Auto…”按钮，按以下图示进行：
Romax 简明教程——利用RomaxDesigner
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此时会弹出窗口，提示之前的模型采用的方法和现在推荐的方法的差异，现在推荐的方法更精确一些，因此点击Yes 按钮确认选择。
这样就完成从旧模型向新模型的转化，注意当保存新模型之后，再打开文件，将不再出现让你选择材料的界面。
Romax简明教程——利用RomaxDesigner 对平行轴传动系统进行建模和分析17
3．汽车传动系齿轮箱建模
本章中将介绍使用RomaxDesigner平行轴模块进行汽车中变速箱建模，对于整个平行轴的建模和分析而言，本章中的内容将覆盖下列流程中的深色部分。
本章中用户会学习到以下内容：
●轴、轴承和齿轮的建模
●平行轴齿轮箱建模
本章中建模对象如下图所示：
3．1轴及轴承建模
3．1．1中间轴所需输入数据
下图为中间轴所需输入数据：
Romax简明教程——利用RomaxDesigner 对平行轴传动系统进行建模和分析18
中间轴各段尺寸如下图所示：
3．1．2详细操作
本小节分为以下5个内容：
●创建一个新设计
●创建一根轴
●定义不同轴段
●选择并定位轴承
3．1．2．1创建新设计
启动RomaxDesigner并且在主菜单中选择File菜单：File - New...
输入名字: "Tutorial Transaxle"
输入作者: 用户名
点击OK按钮
Romax 简明教程——利用RomaxDesigner
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3．1．2．2 创建轴
根据轴的尺寸我们已经知道该轴的总长度为238mm ，使用主菜单条中的
Components 下拉菜单创建该轴：
Components - Add New Assembly/Component... 在组件列表中选中 "Shaft Assembly" 点击 OK 按钮
输入轴的名称: "Lay Shaft" 输入长度 = 238 mm 输入公称直径 = 25 mm 点击OK 按钮
Romax 简明教程——利用RomaxDesigner
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新创建的中间轴
2D 平面图如下所示：
3．1．2．3 定义轴段
从轴的输入数据中我们可看到第一个直径变化处出现在距离左端（坐标参考点）50mm 的位置。操作为使用菜单Components 中的下拉菜单，或者使用剪切图标
进行定义。
使用：Components - Step...
或者
点击 "Cutter" 图标按钮
点击需改变轴参数的大约位置t 输入位置 50 mm 点击 OK 按钮
注意：此时为该轴的坐标参考点，但用户可以对此参考点进行修改。更