文档库 最新最全的文档下载
当前位置:文档库 › IOS-MAT-0066-10

IOS-MAT-0066-10

IOS-MAT-0066-10
IOS-MAT-0066-10

Issued by

Signature

Authorised by

Signature Replaces:

Bj?rn Johansson and Stellan Gr?nberg

Product Requirements & Compliance/

Product Laws & Standards

P?r Stenmark Manager Product Requirements & Compliance/IKEA of Sweden

AA-163938-9

Surface coatings and coverings – general requirements

Contents

This specification describes IKEA requirements on surface coatings and coverings, solvents and thinners used to treat surfaces before and after coating/covering the products as well as surface cleaning, metal surface treatment and stainless steel surfaces, in respect of chemical content, physical properties, visual qualities, and documentation. The specification is valid for application of surface coatings and coverings (see section 6 Definitions ) to all substrates except the following:

?

Coating on leather

? Printing and coating on textiles

? Non-film-forming printing on paper and cardboard other than foil/covering (whereas film-forming printing on paper is included in the IOS-MAT-0066; and printing/coating on foil covering is also included in IOS-MAT 0066, as part of the covering).

? Coatings applied to paper during the production process of paper. This coating is considered as part of the paper and included within the scope of IOS-MAT-0010. ? Ceramic glazes ? Enamel on metal

? Inorganic decorations which are fused into/onto glass, enamel, or ceramic glazes

? Glue-based filler used for spot application (e.g. white glue with saw dust, or hotmelt glue) ? Mirror paint that is in the scope of IOS-MAT-0088

? Coatings on zip fasteners that are in the scope of IOS-PRG-0029 ? Bed slats coated with glue in the scope of IOS-MAT-0109 ? Labels that are in the scope of IOS-PRG-0019

? Plastic film applied on paper (this is in the scope of IOS-MAT-0010)

About this specification

This specification addresses IKEA suppliers as well as their surface coating and covering

suppliers. The purpose of this specification is to describe IKEA requirements concerning surface coatings and coverings in order to:

? Minimise harmful effects to environment and health from IKEA articles.

? Ensure compliance of IKEA articles with health and environment regulations in all IKEA markets.

? Ensure the quality of surfaces on IKEA articles, such as surface resistance, surface appearance, correct colour and gloss, and good workmanship. This document is connected to IOS-TM-0002 Surface resistance – test methods.

All references to standards and legislations shall be seen as referring to the latest updated version, unless otherwise stated.

Implementation of changes

Changes in this specification, version no AA-163938-10, shall be implemented in production at the latest from packaging date stamp 1619 (year 2016 week 19).

Products having a packaging date stamp earlier than specified above shall be shipped to IKEA before shipping products compliant with this version of the specification.

Signing of the self declaration by the coating/covering supplier means that all their materials delivered after signature date comply with all applicable requirements in IOS-MAT-0066 version 10 (AA-163938-10) – regardless of the specification’s latest implementation date for the IKEA supplier of the changed requirements.

Renewal of verification documentation

Signing of the self declaration by the coating/covering supplier means that all their materials delivered after signature date comply with all applicable requirements in IOS-MAT-0066 version 10 (AA-163938-10) – regardless of the specification’s latest implementation date stamp for the changed requirements in the IKEA sales article.

Changes to regulations and lists referred to in this document

When new substances are added to lists of substances (in laws, in standards or by authorities), or classified according to classifications, which are referred to in this specification, the requirements for these substances shall be fulfilled within four months after the substance has been added to the cited list, unless otherwise specified by IKEA.

Annual self declarations do not need extra renewal in case new substances are added to the lists of banned substances, unless otherwise stated.

Table of contents

1Chemical requirements (4)

1.1Surface coatings and coverings – requirements for all substrates (4)

1.1.1Additional requirements specifically for powder coatings – all substrates (10)

1.1.2Additional requirements specifically for UV coatings – all substrates (11)

1.2Additional requirements for surface coatings and coverings for solid wood, wood-based materials, and wood-like natural materials (12)

1.2.1Additional requirements specifically for UV coatings (14)

1.3Additional requirements for surface coatings and treatments for metal substrates (15)

1.4Additional requirements for surface coatings for polymeric substrates (16)

1.5Additional requirements for surface coatings for glass (16)

2Physical properties (16)

2.1Surface resistance (16)

2.1.1Applicability of surface resistance requirements tables 2.1.A to 2.1.K (16)

2.1.2Verifying tests of surface resistance (16)

2.1.3Surface resistance requirements (17)

2.1.4Scope of surface resistance tables regarding wood-like natural materials (21)

2.2Surface coating/covering adhesion (21)

2.3Coating blocking and stickiness (21)

3Visual requirements (22)

3.1Colours (22)

3.1.1Colour samples (22)

3.1.2Approval of colour and tolerances (22)

3.2Gloss (23)

3.3Surface appearance and defects in coating film/finish (23)

3.4Fingerprints (23)

3.5Textured paints (23)

4Metal surfaces – coatings and stainless steel (24)

4.1Service conditions (24)

4.1.1Requirements (25)

4.2Corrosion requirements and test methods (26)

4.2.1Neutral salt spray test (26)

4.2.2Acetic acid salt spray test (26)

4.2.3Dip test (26)

4.2.4Minimum thickness (28)

4.2.5Stainless steel – grinding and polishing requirements (28)

4.2.6Use of polishing and finishing compounds (28)

4.3Corrosion and coating thickness test frequency (30)

5Documentation (30)

5.1Verifying tests (30)

5.2Sample information (30)

5.2.1Test to verify the chemical content (30)

5.2.2Test to verify the physical properties (31)

5.2.3Test to verify the corrosion on metal surfaces (31)

5.3Requirements on test reports and self declarations (31)

5.4Safety Data Sheets (SDS) and Technical Data Sheets (TDS) (31)

5.5Self declarations (32)

5.5.1Inorganic coatings (32)

5.5.2Water-based degreasing, iron phosphating and electrolytic zinc plating (32)

5.5.3UV coatings (32)

5.5.4Solvents used for cleaning (32)

5.6Documentation exception (32)

5.7Certificate of Compliance of CPSA/CPSIA (33)

5.8Warning limits (investigation limits) as a support for compliance (33)

6Definitions (34)

Appendix A: List of allowed biocides used as preservatives during storage (41)

Appendix B: Test methods for surface resistance – deviations and comments (42)

Appendix C: Surface coating/covering declaration of chemical substances by surface coating/covering supplier (43)

Appendix D: Lead test requirement according to 16 CFR, Part 1303 (USA) (48)

Appendix E: Polishing and finishing compounds for metal substrates declaration of chemical substances by polishing and finishing supplier (51)

References (53)

Summary of Changes in version 10 (55)

1Chemical requirements

When choosing surface coating and covering materials, and production processes, the aim shall be to select an alternative which minimises any harmful effects to health and environment:

?In the raw material

?During the production process

?During use of the article

?When the article becomes waste

Prior to packing, the finished surface shall be cured and well ventilated. Requirements on emissions and odour from the final product are stated in IOS-MAT-0010 Chemical compounds and substances.

The IKEA supplier is responsible that only surface coating and covering components and systems, which are guaranteed by the coating/covering supplier to fulfil the requirements listed below on content of chemical substances, are used in the production of IKEA products.

The IKEA supplier is also responsible to secure that there is no contamination of the surface coating/covering leading to non-compliance with the IKEA chemical requirements in this specification.

Note: Solvent for cleaning/degreasing includes solvents used before and after the application of

a surface coating/covering, as well as on surfaces that are not coated/covered.

1.1Surface coatings and coverings – requirements for all substrates Table 1.1 Surface coatings and coverings – general requirements

Surface coating/ covering Substance Requirements Test method Minimum

Document

Requirement

Liquid coatings ?Alkylphenol

ethoxylates

(APEO)

?Alkylphenols

(AP)

?Alkylphenol

phosphites

Not allowed to be used.

Contamination limit value: 0.10 % in the

ready-to-use mixture.

Extraction

(methanol +

ammonium

acetate) +

HPLC and

detection by

MS DAD

Self

declaration

(SD)

Table 1.1 Surface coatings and coverings – general requirements

Surface coating/ covering Substance Requirements Test method Minimum

Document

Requirement

Liquid coatings Biocides of all

kinds

Addition of biocides used as preservatives

for products during storage (=in-can

preservatives) is only allowed according to

the list of allowed biocides in Appendix A.

The concentration of individual biocides, or

of mixtures of biocides as parts of a

weighted sum (see Appendix A for

explanation), shall not exceed the limits in

Appendix A.

Addition of biocides used for any other

purpose is not allowed, unless otherwise

stated in the product documentation

(Biocides used as film and wood

preservatives are included in IOS-MAT-

0098).

Addition of biocides is also allowed after

permission from IKEA. Permission is needed

for all biocides not listed in Appendix A. See

Table C1 in Appendix C.

Apart from the above, biocides used as

preservatives for products during storage

but not in Appendix A and coming from

coating ingredients that are used at a

concentration of maximum

2 % of the final coating component can be

used, as long as they are not CMR and their

sum concentration is not above

5 ppm (0.0005 %) in the final surface

coating component.

Screening

test. Different

extraction and

analysis

methods

depending on

which mate-

rials and sub-

stances to be

tested.

SD

Table 1.1 Surface coatings and coverings – general requirements

Surface

coating/

covering

Substance Requirements Test method Minimum

Document

Requirement All types of

surface

coatings/

coverings,

thinners,

and pre-

treatment

CMR

substances

category 1A

and 1B and

Substances of

Very High

Concern

(SVHC)

CMR substances category 1A and 1B and

SVHC are not allowed to be used.

Contamination limit value: 0.10 %

For coatings, this contamination limit value

is valid for each separate coating

component.

Some examples of CMR substances that are

not allowed:

?N-methyl-2-pyrrolidone (NMP)

(CAS no: 872-50-4)

?2-ethoxy-ethanol (ethyl glycol) (CAS

no: 110-80-5)

?2-ethoxy ethylacetate (ethyl glycol

acetate) (CAS no: 111-15-9)

?Dimethylformamide (DMFA, DMFO)

(CAS no: 68-12-2)

?2-methoxy ethanol (Ethylene glycol

monomethyl ether, EGME) (CAS no:

109-86-4)

?2-methoxy ethylacetate (methyl glycol

acetate EGMEA) (CAS no: 110-49-6)

Note: The following CMR substances are

allowed to be used in the following

processes:

?Inorganic nickel compounds and boric

acid/borates used in electrochemical

plating baths

?Inorganic nickel compounds used when

anodizing

?Inorganic cobalt compounds used in

bath for post-treatment after electrolytic

zinc plating

?Formaldehyde – only according to

section 1.2, 1.3 and 1.5.

Screening

test. Different

extraction and

analysis

methods

depending on

which

materials and

substances to

be tested.

SD

Surface

coverings

Elemental

chlorine

bleaching

Pulp that has been bleached with elemental

chlorine is not allowed to be used in the

manufacturing of supporting paper.

-- SD

All types of

surface

coatings/

covering,

thinners,

and pre-

treatment

Fragrances Fragrances, perfumes and masking agents

are not allowed to be used without

approval from IKEA.

-- SD

Table 1.1 Surface coatings and coverings – general requirements

Surface coating/ covering Substance Requirements Test method Minimum

Document

Requirement

Liquid coatings, and coverings Organotin

(tinorganic)

compounds

No kind of organotin compounds are

allowed to be used.

Contamination limit value for sum of all

organotin compounds:

2.5 mg/kg dry surface material.

The limit values refer to the alkyl/aryl tin

cation without the counter ion.

Note: test requirement refers to organotins

listed in the definition of organotin

compounds.

Exception: In polyurethane coatings on

glass, dibutyltin dilaurate (DBTL, CAS no:

77-58-7) including monoalkyltin compounds

are allowed to be used as catalyst at a

maximum concentration of 0.05% total

organotin in the ready-to-use mixture.

Extraction and

GC-MS

For ED

coating: SD

and Test

report (TR)

For all

others: SD

All types of surface coatings/ coverings Phthalates The following phthalates are not allowed to

be used:

?phthalates defined as CMR substances

cat 1A or 1B

?phthalates that are SVHC

?phthalates listed on the

State of California

“Proposition 65” list

?di-n-octyl phthalate, DNOP

(CAS no. 117-84-0)

Contamination limit value: 500mg/kg for

sum of all phthalates. For coatings, this

limit is valid both in the solid content of the

ready-to-use mixture and in the dry surface

material.

Note: For information purposes, IKEA will

aim to keep an updated list on IKEA

Supplier Portal of phthalates that are

classified as CMR or SVHC by the European

Union or that are on the Californian

Proposition 65 list, and thus in the scope of

this requirement.

Extraction and

GC-MS

SD

Surface coatings and coverings PVC (Polyvinyl

chloride)

Not allowed to be used -- SD

Table 1.1 Surface coatings and coverings – general requirements

Surface coating/ covering Substance Requirements Test method Minimum

Document

Requirement

Isocyanate -containing liquid coatings TDI and HDI

monomers

Monomer levels of:

?TDI (toluene diisocyanate, CAS no:

26471-62-5)

?HDI (hexamethylene diisocyanate,

(CAS no: 822-06-0)

In isocyanate-containing liquid coatings and

hardeners (prepolymer solution) shall be

less than 0.5 % by weight for the sum of

these diisocyanates monomers in each

coating component.

In 1-component PU systems, the sum of

these diisocyanates monomers shall be less

than 0.25 % by weight in the ready-to-use

mixture.

LC-MS/MS SD

Oil Waste oil Not allowed to be used -- SD Heavy metal content in coatings and coverings

All types of surface coatings/ coverings Cadmium (Cd)

and its

compounds

Not allowed to be used.

Contamination limit value:

40 mg Cd/kg dry surface material.

Total digestion

followed by

AAS or ICP

SD

All types of surface coatings Lead (Pb) and

its compounds

Not allowed to be used.

Contamination limit value:

90 mg Pb/kg dry surface material.

Total digestion

followed by

AAS or ICP in

compliance

with 16 CFR

Part 1303

(CPSC – CH-

E1003) (USA)

SD and TR1

for solid

films in

furniture

articles in

the scope of

16 CFR, Part

1303 (USA),

see

Appendix D

2, 3

SD for all

other

surface

coatings.

All types of surface coverings Lead (Pb) and

its compounds

Not allowed to be used.

Contamination limit value:

90 mg Pb/kg dry surface material.

Total digestion

followed by

AAS or ICP

SD

Note: For the purpose of lead testing in accordance with 16 CFR, part 1303, surface coatings applied on coverings are considered as a surface coating, and lead requirements on surface coating as above applies, see Table 1.1. Lead (Pb) and its compounds.

1 The TR may be replaced by tests of lead by the coating supplier in coating products that are identical in all material respects to those used in production of the furniture article, see Appendix D. Test reports from these tests of lead in coating products shall be handed over by the coating supplier to the IKEA supplier for registration in the IKEA Connect database, see section 5.

2 This requirement is valid regardless of whether a furniture article, as defined in Appendix D, is delivered to the USA or not.

3 The content of other heavy metals that are analysed in the same test (on dry surface coating from the final article) shall also be reported in the test report.

Table 1.1 Surface coatings and coverings – general requirements

Surface coating/ covering Substance Requirements Test method Minimum

Document

Requirement

All types of surface coatings/ coverings Mercury (Hg)

and its

compounds

Not allowed to be used.

Contamination limit value:

10 mg Hg/kg dry surface material.

Total mercury

content by

micro-wave

digestion and

cold vapour

AAS

SD

All types of surface coatings/ coverings Migration of

heavy metals

including their

compounds

(Sb, As, Ba,

Cd, Cr, Pb,

Hg, Se)

Surface coating films and covering systems

on all products shall not exceed limits for

heavy metal migration. For limits, see EN

71-3:1994/A1:2000.

EN 71-3:1994

/A1:2000

SD

Solvent composition

Liquid coatings, pre-treatment, thinners, and solvents for cleaning/ degreasing Aromatic

hydrocarbon

solvents

The content of total aromatic hydrocarbon

solvents shall be less than 1.0 % by weight

in the liquid fraction of each surface coating

component.

Examples:

?Toluene (CAS no: 108-88-3)

?Xylene (CAS no (group): 1330-20-7)

?Ethylbenzene

(CAS no: 100-41-4)

?Styrene (CAS no: 100-42-5)

?Trimethylbenzenes and higher aromatic

hydrocarbons

Furthermore, benzene-containing solvents

are not allowed to be used. Contamination

limit value in the solvent: 0.10 % benzene

(CAS no: 71-43-2) of each surface coating

component.

ISO 11890-2 SD

Liquid coatings, pre-treatment, thinners, and solvents for cleaning/ degreasing Chlorinated

hydrocarbon

solvents

Use of chlorinated hydrocarbon solvents is

not allowed.

Contamination limit value: 0.10 % for the

sum of all chlorinated hydrocarbons in the

liquid fraction of each surface coating

component.

Examples:

?Methylene chloride

(CAS no: 75-09-2)

?Chloroform (CAS no: 67-66-3)

?Perchloroethylene

(CAS no: 127-18-4)

?Trichloroethylene

(CAS no: 79-01-6)

?1,1,1-trichloroethane

(CAS no: 71-55-6)

Headspace

gas chromato-

graphy with

electron

capture

detection

(HSGC-ECD)

SD

1.1.1 Additional requirements specifically for powder coatings – all substrates

Note : these requirements are in addition to the requirements in Table 1.1

Table 1.1.1 Additional requirements specifically for powder coatings – all substrates Substance Requirements

Test method Minimum

Documentation requirement

Di-organotin and tri-organotin compounds

Tri-organotins are not allowed to be used. Contamination limit value: 1 mg/kg for sum of tri-organotin compounds in the dry surface material.

Di-organotin compounds are allowed to be used, but the sum of di-organotin and tri-organotin compounds shall not be more than 2.5 mg/kg in the dry surface material. Note: All tri-organotin compounds are

banned, and all di-organotins are restricted to the sum limit of 2.5 mg/kg, but the minimum test demand only includes those tri- and di-organotins that are listed in the definition of organotin compounds.

The limit values refer to the alkyl/aryl tin cation without the counter ion.

Extraction and GC-MS

SD and TR

TGIC

(Triglycidyl isocyanurate)

Powder coatings shall not contain any addition of TGIC hardener (CAS no: 2451-62-9). This cross-linking agent is primarily used in polyester-based powder coatings.

Contamination limit value 0.10 % by weight in the ready-to-use powder coating.

-- SD

1.1.2Additional requirements specifically for UV coatings – all substrates Note: these requirements are in addition to the requirements in Table 1.1

Table 1.1.2 UV coatings including UV printing inks – general requirements all substrates

Substance Requirements Test method Minimum

documentation

requirement

Stenomeric acrylates It is not allowed to use any stenomeric acrylate,

including acrylic acid (CAS no: 79-10-7), that is

classified as:

Tox. 1-4, STOT SE 1&2, STOT RE 1&2 or Asp.

Tox. 1 according to Regulation (EC) No

1272/2008 (the CLP regulation) according to

either of the following:

?harmonised classification according to Annex

VI in the CLP regulation

?the classifications made within the PARAD

consortium (see PARAD consortium report on

UV/EB acrylates)

Contamination limit value: 1.0 % by weight in

the ready-to-use mixture for the sum of such

stenomeric acrylates.

Extraction and

GC-MS

SD

Toxic coating ingredients Coating ingredients classified as Acute Tox. 1-3,

STOT SE 1 or STOT RE 1 according to Regulation

(EC) No 1272/2008 are not allowed.

Note: Residual substances (technical impurities)

classified as toxic are allowed to be found in the

coating ingredients as long as the coating

ingredient itself is not classified as toxic.

--SD

Toxic, harmful and corrosive preparations The ready-to-use UV-coating preparation shall

not be classified as Acute Tox. 1-4, STOT SE 1 &

2, STOT RE 1 & 2, Asp Tox 1, Skin Corr 1A & 1B,

CMR cat. 1A, 1B & 2 or Resp. Sens. cat. 1

according to Regulation (EC) No 1272/2008.

--SD

1.2Additional requirements for surface coatings and coverings for solid

wood, wood-based materials, and wood-like natural materials

Table 1.2 Surface coatings and coverings for solid wood, wood-based materials, and wood-like natural materials

Surface coating/ covering Substance Requirements Test method Minimum

Documentation

requirement

All types of surface coatings Formaldehyde Surface coating products shall not

contain formaldehyde, i.e.:

?No formaldehyde shall be added

to the surface coating product.

?No formaldehyde shall be created

during storage and curing of the

surface coating.

?The formaldehyde contamination

level shall be maximum

0.5 mg/m2h measured according

to EN 717-2 (Gas analysis

method) with the finished surface

coating applied to a glass plate or

other inert substrate.

The sampling

shall reflect a

realistic worst

case in com-

parison to when

the product

could reach a

customer (i.e.

normal handling

in factory,

storage time,

packaging and

transport to the

nearest desti-

nation).

SD

Surface coverings Formaldehyde Exception from general CMR ban:

formaldehyde is allowed to be used

in the following case:

?In the production of low-pressure

laminates (LPL), continuous-

pressure laminates (CPL), and

high-pressure laminates (HPL),

which are impregnated with

melamine/formaldehyde or urea/

formaldehyde resins.

?In coatings applied on the

covering as part of its

manufacture, before the covering

is applied to the substrate.

Note: in any case of use of

formaldehyde-containing resins,

requirements regarding

formaldehyde emission stated in

other parts of the product

documentation shall be fulfilled.

-- For

documentation

requirements,

see IOS-MAT-

0003.

Table 1.2 Surface coatings and coverings for solid wood, wood-based materials, and wood-like natural materials

Surface coating/ covering Substance Requirements Test method Minimum

Documentation

requirement

Liquid coatings and thinners Organic

solvents

Surface coatings and thinners shall

have a maximum VOC content of

130 g VOC/litre of the ready-to-use

product.

In special cases and after approval

by IKEA, surface coatings and

thinners containing organic solvents

exceeding 130 g VOC/litre may be

used if the process is performed

under conditions with efficient VOC

encapsulation and VOC exhaust

reduction. The total VOC emission

shall be maximum 15 % of all

solvents used in connection with the

application of solvent-borne

coatings, including for cleaning of

coating equipment, as per the mass

balance calculation.

Note: This requirement does not

apply to printing of names or codes

for articles, components or materials

when that printing has no relevance

for the design of the article.

ISO 11890-2

ASTM D 2369, in

cases where

reactive diluents

are present

SD

For special cases

with VOC exhaust

reduction, a

solvent

management

plan (mass

balance)

according to EU

Directive

2010/75/EU

Annex VII part 7

shall be carried

out every 12

months and

connected in

Connect to the

article (through

appropriate

material/

process/

component

combination).

Liquid un-saturated polyester coatings Styrene and

vinyl toluene

monomers

The sum of styrene and vinyl toluene

monomers shall be less than 1.0 %

by weight in the ready-to-use

mixture.

-- SD

Peroxides Aromatic peroxide hardeners are not

allowed to be used.

-- SD

1.2.1Additional requirements specifically for UV coatings

Table 1.2.1 UV coatings for solid wood, wood-based materials, and wood-like natural materials Substance Requirements Test method Minimum

documentation

requirement

Residual free monomers (stenomeric acrylates) Residual stenomeric acrylic monomers in the

finished cured coating film and the substrate

shall be less than 800 mg/m2 extractable.

Note: This requirement refers to the final

product after curing.

In order to fulfil this requirement, key UV-

process parameters such as UV-radiation level,

UV-lamp distance, applied amount of coating,

flow speed etc. shall be fully controlled and

documented.

IOS-TM-0002,

section 17

SD and TR

Residual photo-initiators Roller coated surfaces

?Residual concentration of photo-initiators in

the finished cured coating film and the

substrate shall be less than 2000 mg/m2

extractable.

Other UV-coated surfaces

?No limit (but still test requirement).

IOS-TM-0002,

section 17

SD and TR

Odour Smell problems caused for example by

incorrect curing, or by residues of photo-

initiators, their breakdown products and their

impurities, are not allowed.

If any shipment of goods emits an unpleasant

or unexpected smell, or deviates from earlier

shipments or from reference sample in terms

of emissions/odour, in a way that is deemed

by IKEA to involve a risk of discomfort or

health effects for customers, this is to be

considered a valid cause for claim of said

shipment. In case of dispute, evaluation of

odour to be

made by IKEA

with an

evaluation group

of at least six persons

--

1.3Additional requirements for surface coatings and treatments for

metal substrates

Table 1.3 Surface coatings and treatments for metal substrates

Surface coating/ covering Substance Requirements Test method Minimum

documentation

requirement

Hot dip galvanizing Cadmium Zinc grades with cadmium content lower

than 40 mg/kg shall be used.

ICP SD

Chrome plating Hexavalent

chrome

(Cr-VI)

Not allowed to use Cr-VI (chromates,

bichromates, or chromic acid) in chrome

plating.

-- SD

Chromating, passivation and anodizing Hexavalent

chrome

(Cr-VI)

Not allowed to use Cr-VI (chromates,

bichromates, or chromic acid).

If Cr-VI is found according to spot test

and/or boiling under extraction

procedure (qualitative tests, see

IEC 62321), this indicates that Cr-VI has

been used, which is not allowed.

IEC 62321 SD

Anodizing – correction pens Aromatic

hydrocarbon

solvents

Exception: The 1 % limit for total

aromatic hydrocarbons in the liquid

fraction (see Table 1.1) does not apply

to correction pens used to touch up

anodized surfaces, if used on less than

0.2 % of the total anodized surface

(yearly average).

Note: this exception does not apply to

benzene.

--

Surface coatings Formaldehyde Exception from general CMR ban:

formaldehyde-containing amino resins

are allowed to be used.

Note: the formaldehyde-containing

resin should be fully cured after the

coating process. Emission limit for

formaldehyde from complete product

according to IOS-MAT-0010 applies.

-- SD

1.4Additional requirements for surface coatings for polymeric

substrates

Table 1.4 Surface coatings for polymeric substrates

Surface coating/ covering Substance Requirements Test method Minimum

documentation

requirement

Pre-treatment Chlorinated

paraffin

Use of chlorinated paraffin (alkanes) is

not allowed.

Contamination limit value: 0.1 % by

weight of the pre-treatment liquid.

Extraction

and GC-MS

SD

Chrome plating including pre-treatment Hexavalent

chrome (Cr-

VI)

Not allowed to use Cr-VI (chromates,

bichromates, or chromic acid) in chrome

plating.

-- SD

1.5Additional requirements for surface coatings for glass Table 1.5 Surface coatings for glass

Surface coating/ covering Substance Requirements Test method Minimum

documentation

requirement

Surface coatings Formaldehyde Exception from general CMR ban:

formaldehyde-containing amino resins

are allowed to be used.

Note: the formaldehyde-containing

resins should be fully cured after the

coating process. Emission of

formaldehyde from complete product

according to IOS-MAT-0010 applies.

-- SD

2Physical properties

2.1Surface resistance

2.1.1Applicability of surface resistance requirements tables 2.1.A to 2.1.K The technical description (see section 6 Definitions) specifies the requirement Table 2.1.A to Table 2.1.K and requirement class which applies to the surface treatment of the product.

2.1.2Verifying tests of surface resistance

Verifying tests of surface resistance shall be done accordingly. Samples for verifying tests shall be taken from the production after normal process, including curing, and when ready for shipment to IKEA.Different colours of lacquer constitute different materials, meaning that surface resistance needs to be tested for each colour on each substrate.

2.1.3 Surface resistance requirements

For test method references with (*), see Appendix B for deviations from standard tests and additional comments.

Table 2.1.A Coated/covered substrates of wood, wood-based, plastic, glass materials and flat horizontal coated metal substrates.

Note : Requirements in this table only apply if specified in technical description. Requirements Test method Class P1 R0 R1 R2 R4 R6 R7 Water

EN 12720*

24 hrs

24 hrs

24 hrs

24 hrs

16 hrs

6 hrs

1 hour

Result ≥4 on the assessment scale 1-5.

Fat (liquid paraffin)

EN 12720*

24 hrs

24 hrs

24 hrs

24 hrs

24 hrs

24 hrs

6 hrs

Result ≥4 on the assessment scale 1-5.

Alcohol (48 %)

EN 12720*

6 hrs

6 hrs

1 hour

1 hour

--

--

--

Result ≥4 on the assessment scale 1-5.

Coffee

EN 12720* 6 hrs 6 hrs 1 hour 1 hour 1 hour -- -- Result ≥4 on the assessment scale 1-5.

For class R4 the coffee test only applies to external horizontal surfaces (i.e. not inside shelves) of storage furniture less than 1500 mm over floor. Dry heat

EN 12722* -- 70 ?C -- 70 ?C -- -- -- Result ≥4 on the assessment scale 1-5.

This requirement only applies to external horizontal surfaces (i.e. not inside shelves) Fastness to rubbing only for

? wood/wood-based substrates;

? surface coverings ? clear lacquered

pigmented lacquer with clear-lacquered top ? white-pigmented surfaces

IOS-TM-0002, section 4

-- 10 x 9 N 10 x 9 N 10 x 9 N 10 x 9 N 10 x 9 N 10 x

9 N Result ≥4 for dry rubbing and ≥3-4 for wet rubbing on the assessment scale 1-5.

Table 2.1.B Coated/covered wood and wood-based substrates

Note: Requirements in this table only apply if specified in technical description.

Requirements for coated substrates of wood and wood-based materials, except for coated substrate of solid softwood and softwood veneers

Requirements Test method Class

P1 R0 R1 R2 R4

Fat on scratches IOS-TM-0002,

section 2 7 N +

24 hours

7 N +

24 hours

5 N +

24 hours

3 N +

24 hours

2 N +

24 hours

Acceptable width of a scratch is maximum 0.5 mm. Penetration through the coating

film is not acceptable. Result shall be ≥4 on the assessment scale 1-5.

If the spreading of fat is not possible to observe, the requirement criteria for

penetration are not applicable.

Requirements for coated substrates of solid softwood and softwood veneers

Requirements Test method Class

P1 R0 R1 R2 R4

Fat on scratches IOS-TM-0002,

section 2 5 N +

24 hours

5 N +

24 hours

5 N +

24 hours

3 N +

24 hours

2 N +

24 hours

Penetration through the coating film is not acceptable. Result shall be ≥4 on the

assessment scale 1-5.

If the spreading of fat is not possible to observe, the requirement criteria for

penetration are not applicable.

Requirements for covered substrates of wood-based materials

Requirements Test method Class

P1 R0

Scratches IOS-TM-0002,

section 2

7 N 7N

Acceptable width of a scratch is maximum 0.5 mm.

The requirement criteria for penetration are not applicable.

Table 2.1.C Coated metal substrates (not including inorganic coatings)

Note: Requirements in this table only apply if specified in technical description. Requirements Test method Class

P1 R1 R2 R4

Fastness to rubbing – metal not for:

?clear-

lacquered/

clear-

lacquered top ?white-

pigmented

surfaces IOS-TM-0002,

section 3

22.5 ±2.5 N 22.5 ±2.5 N 22.5 ±2.5 N 22.5 ±2.5 N Result ≥4 on the assessment scale 1-5.

Scratching

no t for: ?surfaces with

texture or ?surfaces with

a gloss below

15 IOS-TM-0002,

section 1

5 N 5 N 5 N 3 N Result ≥4 on the assessment scale 1-5.

Table 2.1.D Office furniture (not including coated metal substrates)

Note: Requirements in this table only apply if specified in technical description. Requirements Test method Class

P1

Wet heat EN 12721* 85 °C

Result ≥4 on the assessment scale 1-5.

Abrasion and fat Not for: ?pigmented

coatings and ?surface

coverings IOS-TM-0002, section 10 2 kg/700 cycles + 24 hours fat

No spreading of paraffin oil outside the abraded area is accepted for approval.

Table 2.1.E Public furniture (not including coated metal substrates)

Note: Requirements in this table only apply if specified in technical description. Requirements Test method Class

P1

Wet heat EN 12721* 85°C

Result ≥4 on the assessment scale 1-5.

Damp and friction + cold liquids, wet heat, and fat on scratches IOS-TM-0002, section 11 4 kg/2500 cycles

Coffee: 6 hours, alcohol: 6 hours, water: 24 hours, fat: 24 hours, wet heat: 85 oC, fat on scratches: 7 N/24 hours.

Result ≥4 on the assessment scale 1-5.

Table 2.1.F Kitchen and bathroom doors, fronts, and cabinets

Note: Requirements in this table only apply if specified in technical description.

Requirements Test method Class

R1 R2

Water on edges IOS-TM-0002, section 5 1 hour 1 hour

Result ≥4 on the assessment scale 1-5.

This requirement applies to all sealed edges. Note: Only one edge needs to be tested if

the edges are sealed in the same way, but if an article has more ways of sealing the

edges, each kind of sealed edge needs to be tested.

Heat on edges IOS-TM-0002, section 6 85°C --

Result ≥4 on the assessment scale 1-5.

This requirement applies to all sealed edges. Note: Only one edge needs to be tested if

the edges are sealed in the same way, but if an article has more ways of sealing the

edges, each kind of sealed edge needs to be tested.

Steam on edges on kitchen doors and fronts (not cabinets) IOS-TM-0002, section 7 3 cycles --

Result ≥4 on the assessment scale 1-5.

This requirement applies to all sealed edges. Note: Only one edge needs to be tested if the edges are sealed in the same way, but if an article has more ways of sealing the edges, each kind of sealed edge needs to be tested.

Water spray on bathroom doors IOS-TM-0002, section 12 -- 3 cycles Result ≥4 on the assessment scale 1-5.

Table 2.1.G Worktops in laminate/melamine

Note: Requirements in this table only apply if specified in technical description.

Requirements Test method Class

R1

Dry heat EN 12722* 160°C

Result ≥4 on the assessment scale 1-5.

Wet heat EN 12721* 85°C

Result ≥4 on the assessment scale 1-5.

Heat on edges IOS-TM-0002, section 6 85°C

Result ≥4 on the assessment scale 1-5.

This requirement applies to all sealed edges.

Note: Only one edge needs to be tested if the edges are sealed in the same way, but if

an article has more ways of sealing the edges, each kind of sealed edge needs to be

tested.

Steam on edges on worktops IOS-TM-0002, section 8 3 cycles

Result ≥4 on the assessment scale 1-5.

This requirement applies to all sealed edges.

Note: Only one edge needs to be tested if the edges are sealed in the same way, but if an article has more ways of sealing the edges, each kind of sealed edge needs to be tested.

Resistance to crazing IOS-TM-0002, section 13 80 °C, 20 hours Result ≥4 on the assessment scale 1-5.

Surface wear EN 438-2:2005* (IP + FP)/2 ≥ 350 and IP ≥ 150

Impact on surface ISO 4211-4* 50 mm

Result ≥4 on the assessment scale 1-5, including an impact mark of maximum 5 mm.

Impact on edges IOS-TM-0002, section 9 50 mm

Result ≥3 on the assessment scale 1-5, including an impact mark of maximum 5 mm.

Table 2.1.H Armrest, coated wood, and wood-based materials

Note: Requirements in this table only apply if specified in technical description.

Requirements Test method Class

R2 R4

Perspiration EN 12720* 1 hour 1 hour

Result ≥4 on the assessment scale 1-5.

Table 2.1.I Coated wood, metal, and plastic substrates for outdoor environment

Note: Requirements in this table only apply if specified in technical description.

Requirements Test method Class

R12 R13

Artificial weathering IOS-TM-0002, section 14 400 hours 750 hours

Cracks shall not be visible under a magnifying of 10 (class 0).

Flaking shall not be visible under a magnifying of 10 (class 0). Valid for both quantity and size of flake.

Blistering shall not be visible under a magnifying of 10 (class 0).

There shall be no visible corrosion.

相关文档