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run@rate表格实例

run@rate表格实例
run@rate表格实例

Page 1 of 16

Pre-Production Run (Run @ Rate) re-validation required ?

Resp.:Yes Date:

Process Capability and Capacity Evaluation

Overall Result:

Legend

Process Capability

Result 1No 0.3

Result 99%

No

Project "Red" due to Capability results?

Overall Project "Red" due to

Process evaluation?

Min PPK/ Cmk Min Cpk

> 95% -- Green; >= 90% - 95% Yellow < 90% -- Red

Pre-Production - Evaluation/ Run @Rate

Summary

Summary of Pre-production Run/ Run @Rate

Summary of Pre-production Run/ Run @Rate Summary Details

Summary of Pre-production Run/ Run @Rate Machine/ Process Capability

2) Capacity Evaluation Page 5 of 16

Prepared by Elmar Krebs 375189465.xls 2016/7/13

Page 6 of 16

Date:31/ Mrz/ 15

Prepared by Elmar Krebs375189465.xls2016/7/13

Possible Points:670Achieved points660

Total number of questions78Number of questions evaluated with 1065

Number of evaluated questions67Number of questions evaluated with 52

Number of not evaluated questions11Number of questions evaluated with 00

Note: All above documentation supporting the Run at Rate is to be compiled in a binder by section. All documentation is to be reviewed and approved by the appropriate SQA representative 30 days prior to actual onsite Run at Rate. This is to include internal verification of line rate, FTY, dimensional analysis, capability to critical characteristics,

and dimensional compliance to the released drawing.

Page 11 of 16

Date:31/ Mrz/ 15

Project:1

Part Name:5

Part Number:6

Supplier:7

Location:8

75%100%

Possible Points:670Achieved points660 Total number of questions78Number of questions evaluated with 1065 Number of evaluated questions67Number of questions evaluated with 52 Number of not evaluated questions11Number of questions evaluated with 00

2a) OEE Estimation Page 12 of 16

Date:31/ Mrz/ 15

Prepared by Elmar Krebs375189465.xls2016/7/13

Date:2015/3/31

Project:1Part Name:5Part Number:6Supplier:7Location:8

Evaluation scheme and documentation of results in the Process Questionnaire

The evaluation of the individual questions shall be performed according to the following scheme:10 = All requirements fulfilled

5 = Not all requirements fulfilled -minor deviation 0 = requirements not fulfilled -major deviation

X = Question is for the evaluation not applicable -will be not evaluated

"Wrong" data input in the evaluation column is highlighted, by the dark blue colour in the respective cell.

One question evaluated with 0 points and/ or more than 2 questions evaluated with 5 points, will costitute that independend of the overall result the overall project status will be downgraded to YELLOW.

For questions evaluated with 0 or 5 points, it is required that a problem description and corrective actions with defined dates and responsibilities will be documented in the questionnaire.

To ensure a comprehensive and reviewable result also for questions evaluated with 10 points a brief description/ reason shall be entered in the description column.

The overall result/ fulfillment will be automatically transfered into the sheet "0) Cover Sheet -Summary" and to sheet "3) Chart Process Questionnaire".

The overall result will be classified into three categories according to the traffic light method.

Result in % > =95% GREEN Low Risk

Result in % >= 85% und < 95% YELLOW Medium Risk Result in % < 85 % RED High Risk

Based on the professional judgment of the assessor the overall project status (not only the status of the process questionnaire) can be set to "RED".Please see also sheet "4) Eval. process quest." -Row 115

Legend for overall project Evaluation RED = Critical

Possible Job Stopper –immediate action required -Project in Danger

YELLOW = Deviations -Corrective actions required

GREEN = Based on the actual evaluation no major concerns to be expected

Run @ Rate/ Pre-production Run/ Process Questionnaire

Evaluation Scheme

Note:All above documentation supporting the Run at Rate is to be compiled in a binder by section. All documentation is to be reviewed and approved by the appropriate SQA representative 30 days prior to actual onsite Run at Rate.

This is to include internal verification of line rate, FTY, dimensional analysis, capability to critical characteristics, and dimensional compliance to the released drawing.

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