Page 1 of 16
Pre-Production Run (Run @ Rate) re-validation required ?
Resp.:Yes Date:
Process Capability and Capacity Evaluation
Overall Result:
Legend
Process Capability
Result 1No 0.3
Result 99%
No
Project "Red" due to Capability results?
Overall Project "Red" due to
Process evaluation?
Min PPK/ Cmk Min Cpk
> 95% -- Green; >= 90% - 95% Yellow < 90% -- Red
Pre-Production - Evaluation/ Run @Rate
Summary
Summary of Pre-production Run/ Run @Rate
Summary of Pre-production Run/ Run @Rate Summary Details
Summary of Pre-production Run/ Run @Rate Machine/ Process Capability
2) Capacity Evaluation Page 5 of 16
Prepared by Elmar Krebs 375189465.xls 2016/7/13
Page 6 of 16
Date:31/ Mrz/ 15
Prepared by Elmar Krebs375189465.xls2016/7/13
Possible Points:670Achieved points660
Total number of questions78Number of questions evaluated with 1065
Number of evaluated questions67Number of questions evaluated with 52
Number of not evaluated questions11Number of questions evaluated with 00
Note: All above documentation supporting the Run at Rate is to be compiled in a binder by section. All documentation is to be reviewed and approved by the appropriate SQA representative 30 days prior to actual onsite Run at Rate. This is to include internal verification of line rate, FTY, dimensional analysis, capability to critical characteristics,
and dimensional compliance to the released drawing.
Page 11 of 16
Date:31/ Mrz/ 15
Project:1
Part Name:5
Part Number:6
Supplier:7
Location:8
75%100%
Possible Points:670Achieved points660 Total number of questions78Number of questions evaluated with 1065 Number of evaluated questions67Number of questions evaluated with 52 Number of not evaluated questions11Number of questions evaluated with 00
2a) OEE Estimation Page 12 of 16
Date:31/ Mrz/ 15
Prepared by Elmar Krebs375189465.xls2016/7/13
Date:2015/3/31
Project:1Part Name:5Part Number:6Supplier:7Location:8
Evaluation scheme and documentation of results in the Process Questionnaire
The evaluation of the individual questions shall be performed according to the following scheme:10 = All requirements fulfilled
5 = Not all requirements fulfilled -minor deviation 0 = requirements not fulfilled -major deviation
X = Question is for the evaluation not applicable -will be not evaluated
"Wrong" data input in the evaluation column is highlighted, by the dark blue colour in the respective cell.
One question evaluated with 0 points and/ or more than 2 questions evaluated with 5 points, will costitute that independend of the overall result the overall project status will be downgraded to YELLOW.
For questions evaluated with 0 or 5 points, it is required that a problem description and corrective actions with defined dates and responsibilities will be documented in the questionnaire.
To ensure a comprehensive and reviewable result also for questions evaluated with 10 points a brief description/ reason shall be entered in the description column.
The overall result/ fulfillment will be automatically transfered into the sheet "0) Cover Sheet -Summary" and to sheet "3) Chart Process Questionnaire".
The overall result will be classified into three categories according to the traffic light method.
Result in % > =95% GREEN Low Risk
Result in % >= 85% und < 95% YELLOW Medium Risk Result in % < 85 % RED High Risk
Based on the professional judgment of the assessor the overall project status (not only the status of the process questionnaire) can be set to "RED".Please see also sheet "4) Eval. process quest." -Row 115
Legend for overall project Evaluation RED = Critical
Possible Job Stopper –immediate action required -Project in Danger
YELLOW = Deviations -Corrective actions required
GREEN = Based on the actual evaluation no major concerns to be expected
Run @ Rate/ Pre-production Run/ Process Questionnaire
Evaluation Scheme
Note:All above documentation supporting the Run at Rate is to be compiled in a binder by section. All documentation is to be reviewed and approved by the appropriate SQA representative 30 days prior to actual onsite Run at Rate.
This is to include internal verification of line rate, FTY, dimensional analysis, capability to critical characteristics, and dimensional compliance to the released drawing.