AOS Semiconductor
Product Reliability Report
AOP605/AOP605L,rev B
Plastic Encapsulated Device
ALPHA & OMEGA Semiconductor, Inc
495 Mercury Drive
Sunnyvale, CA 94085
U.S.
Tel: (408) 830-9742 https://www.wendangku.net/doc/b71650869.html,
Apr 4, 2006
This AOS product reliability report summarizes the qualification result for AOP605. Accelerated environmental tests are performed on a specific sample size, and then followed by electrical test at end point. Review of final electrical test result confirms that AOP605passes AOS quality and reliability requirements. The released product will be categorized by the process family and be monitored on a quarterly basis for continuously improving the product quality.
Table of Contents:
I. Product Description II. Package and Die information III. Environmental Stress Test Summary and Result IV. Reliability Evaluation V. Quality Assurance Information
I. Product Description:
The AOP605 uses advanced trench technology to provide excellent R DS(ON) and low gate charge. The complementary MOSFETs form a high-speed power inverter, suitable for a multitude of applications. Standard Product AOP605 is Pb-free (meets ROHS & Sony 259 specifications). AOP605L is a Green Product ordering option. AOP605 and AOP605L are electrically identical. Absolute Maximum Ratings T A =25°C unless otherwise noted
Parameter Symbol Max n-channel Max p-channel Units Drain-Source Voltage V DS 30 -30 V Gate-Source Voltage V GS ±20
±20 V
T A =
25°C 7.5 -6.6 Continuous
Drain Current
T A =70°C I D 6 -5.3
Pulsed Drain Current I DM 30 -30
A
T A =
25°C 2.5 2.5
Power
Dissipation
T A =70°C P D
1.6 1.6 W Junction and Storage
Temperature Range T J , T STG
-55 to 150 -55 to 150 °C
Thermal Characteristics : n-channel, Schottky and p-channel Parameter Symbol Device Typ Max
Units Maximum Junction-to-Ambient
t ≤ 10s n-ch
40
50 Maximum Junction-to-Ambient
Steady-State R θJA n-ch 67 80 Maximum Junction-to-Lead
Steady-State R θJL n-ch 33 40 Maximum Junction-to-Ambient
t ≤ 10s p-ch
38
50 Maximum Junction-to-Ambient
Steady-State R θJA p-ch 66 80 Maximum Junction-to-Lead
Steady-State
R θJL
p-ch 30
40
°C/W
II. Die / Package Information:
AOP605 AOP605L (Green Compound) Process Standard sub-micron Standard sub-micron
low voltage complementary process
Package Type 8 lead PDIP 8 lead PDIP Lead Frame Copper with Solder Plate Copper with Solder Plate Die Attach Silver epoxy Silver epoxy Bond wire 2 mils Au wire 2 mils Au wire Mold Material Epoxy resin with silica filler Epoxy resin with silica filler
Filler % (Spherical/Flake) 90/10
100/0 Flammability Rating UL-94 V-0 UL-94 V-0 Backside Metallization Ti / Ni / Ag Ti / Ni / Ag Moisture Level Up to Level 1 * Up to Level 1*
Note * based on info provided by assembler and mold compound supplier
III. Result of Reliability Stress for AOP605 (Standard) & AOP605L (Green)
Test Item Test Condition
Time Point Lot Attribution Total
Sample size
Number of Failures
Solder Reflow
Precondition Standard: 1hr PCT+3 cycle reflow@250°c Green: 168hr 85°c /85%RH +3 cycle reflow@250°c 0hr
Standard: 11 lots Green: 4 lots
2365 pcs
HTGB Temp = 150°c,
Vgs=100% of Vgsmax
168 / 500 hrs
1000 hrs
6 lots
(Note A*)
492 pcs
77+5 pcs / lot 0
HTRB
Temp = 150°c,
Vds=80% of Vdsmax
168 / 500 hrs
1000 hrs 6 lots
(Note A*)
492 pcs
77+5 pcs / lot
HAST
130 +/- 2°c, 85%RH, 33.3 psi, Vgs = 80% of Vgs max
100 hrs
Standard: 11 lots Green: 4 lots
(Note B**) 825 pcs
50+5 pcs / lot 0
Pressure Pot
121°c, 15+/-1 PSIG, RH=100% 96 hrs Standard: 11 lots Green: 3 lots
(Note B**) 770 pcs
50+5 pcs / lot 0
Temperature Cycle
-65°c to 150 °c, air to air
250 / 500 cycles
Standard: 11 lots Green: 3 lots
(Note B**)
770 pcs
50+5 pcs / lot
DPA Internal Vision Cross-section X-ray
NA
5 5 5 5 5 5
0 CSAM
NA 5 5 0
Bond Integrity Room Temp
150°c bake
150°c bake
0hr
250hr
500hr
40
40
40
40 wires
40 wires
40 wires
Solderability 230°c 5 sec 15 15 leads 0 Note A: The HTGB and HTRB reliability data presents total of available AOP605and AOP605L
burn-in data up to the published date.
Note B: The pressure pot, temperature cycle and HAST reliability data for AOP605and AOP605L
comes from the AOS generic package qualification data.
IV. Reliability Evaluation
FIT rate (per billion): 10
MTTF = 11415 years
In general, 500 hrs of HTGB, 150 deg C accelerated stress testing is equivalent to 15 years of
lifetime at 55 deg C operating conditions (by applying the Arrhenius equation with an activation
energy of 0.7eV and 60% of upper confidence level on the failure rate calculation). AOS reliability
group also routinely monitors the product reliability up to 1000 hr at and performs the necessary
failure analysis on the units failed for reliability test(s).
The presentation of FIT rate for the individual product reliability is restricted by the actual burn-in
sample size of the selected product (AOP605). Failure Rate Determination is based on JEDEC
Standard JESD 85. FIT means one failure per billion hours.
Failure Rate = Chi2x 109/ [2 (N) (H) (Af)]
= 1.83 x 109/ [2 (164) (168) (258) + 2 (2×164) (500) (258) + 2 (164) (1000) (258)] = 10
MTTF = 109/ FIT = 1.0 x 108hrs =11415 years
Chi2 = Chi Squared Distribution, determined by the number of failures and confidence interval
N = Total Number of units from HTRB and HTGB tests
H = Duration of HTRB/HTGB testing
Af = Acceleration Factor from Test to Use Conditions (Ea = 0.7eV and Tuse = 55°C)
Acceleration Factor [Af] = Exp [Ea / k (1/Tj u – 1/Tj s)]
Acceleration Factor ratio list:
55 deg C70 deg C85 deg C100 deg C115 deg C130 deg C150 deg C
Af 258
87
32
13
5.64
2.59
1
Tj s = Stressed junction temperature in degree (Kelvin), K = C+273.16
Tj u = The use junction temperature in degree (Kelvin), K = C+273.16
k = Boltzmann’s constant, 8.617164 X 10-5eV / K
V. Quality Assurance Information
Acceptable Quality Level for outgoing inspection: 0.1% for electrical and visual. Guaranteed Outgoing Defect Rate: < 25 ppm
Quality Sample Plan: conform to Mil-Std-105D