A: 2.5V, 3.3V, 5V and 5.1V-output models use the synchronous-rectifier configuration shown above. 12V, 15V, {12V and {15V-output models employ a standard, diode-rectification architecture.
Dual Output
Single Output
Block Diagram
Minmax's MIW5000-Series power modules operate over input voltage ranges of 9-18VDC, 18-36VDC and 36-75VDC which provide precisely regulated output voltages of 2.5V, 3.3V, 5V, 5.1V,12V, 15V, {12V and {15VDC.
The MIW5000 series is an excellent selection for data communication equipments, mobile battery driven equipments,distributed power systems, telecommunication equipments, mixed analog/digital subsystems, process/machine control equipments,computer peripheral systems and industrial robot systems.
The modules have a maximum power rating of 10W and a typical full-load efficiency of 88%, continuous short circuit, 50mA output ripple, EN55022 Class A conducted noise compliance minimize design-in time, cost and eliminate the need for external filtering .
y Internal SMD Construction
y UL 94V-0 Package Material y Industry Standard Pinout y Over Voltage Protection y Complies with EN55022 Class A y CSA1950 Safety Approval
y 2:1 Wide Input Range y MTBF > 1,000,000 Hours y 1500VDC Isolation
y High Efficiency up to 88%Key Features
10W, Wide Input Range DIP, Single & Dual Output DC/DC Converters
MIW5000 Series
REV:0 2005/04
MINMAX
1
87
244
200
2000
5.1
MIW5049
87243{33{333{15MIW504788236{42{416{12MIW50468723966.666615MIW5044872408383312MIW50438723920020005MIW50428524330030003.3MIW50418340
1018830030002.548( 36 ~ 75 )MIW50408748920020005.1MIW503987478{33{333{15MIW503788473{42{416{12MIW50368747866.666615MIW5034874798383312MIW50338747920020005MIW50328548530030003.3MIW50318340
2037730030002.524( 18 ~ 36 )MIW503083102420020005.1MIW502986968{33{333{15MIW502787957{42{416{12MIW50268696866.666615MIW502487
9578383312MIW502383100420020005MIW502282
60401006
30030003.312( 9 ~ 18 )
MIW5021% (Typ.)mA (Typ.)
mA (Typ.)
mA (Typ.)mA mA VDC VDC
@Max. Load @No Load @Max. Load Min.Max.Efficiency
Reflected Ripple Current Input Current
Output Current
Output Voltage
Input Voltage
Model Number
Model Selection Guide
EN55022 Class A
Conducted EMI
Free-Air Convection Cooling %
95
---Humidity ]+125-40Storage Temperature ]+90-40Case
Operating Temperature ]+60-40Ambient Operating Temperature Unit Max.Min.Conditions Parameter
Environmental Specifications
Exceeding the absolute maximum ratings of the unit could cause damage.These are not continuous operating ratings.
mW
2,500
---Internal Power Dissipation
]260---Lead Temperature (1.5mm from case for 10 Sec.)VDC 100-0.748VDC Input Models
VDC 50-0.724VDC Input Models VDC 25-0.712VDC Input Models Input Surge Voltage
( 1000 mS )
Unit Max.Min.Parameter
Notes :
1. Specifications typical at Ta=+25], resistive load,nominal input voltage, rated output current unless otherwise noted.
2. Transient recovery time is measured to within 1%error band for a step change in output load of 75%to 100%.
3. Ripple & Noise measurement bandwidth is 0-20MHz.
4. These power converters require a minimum output loading to maintain specified regulation.
5. Operation under no-load conditions will not damage these modules; however, they may not meet all specifications listed.
6. All DC/DC converters should be externally fused on the front end for protection.
7. Other input and output voltage may be available,please contact factory.
8. Specifications subject to change without notice.
Absolute Maximum Ratings
MIW5000 Series
2
MINMAX REV:0 2005/04
Pi Filter
Input Filter
mW 2500
------Short Circuit Input Power A 0.5------All Models
Reverse Polarity Input Current 34------48V Input Models
17------24V Input Models 8.5------12V Input Models Under Voltage Shutdown
36333048V Input Models
18161424V Input Models VDC 98712V Input Models Start Voltage
Unit
Max.Typ.Min.Model Parameter
Input Specifications
K Hours
------1000
MIL-HDBK-217F @ 25], Ground Benign
MTBF
KHz ---400---Switching Frequency pF 12001000---100KHz,1V
Isolation Capacitance M[------1000500VDC Isolation Resistance VDC ------1650Flash Tested for 1 Second
Isolation Voltage Test VDC ------150060 Seconds
Isolation Voltage Rated Unit Max.Typ.Min.Conditions Parameter
General Specifications
Continuous
Output Short Circuit
%/]
{0.02
{0.01
---Temperature Coefficient %{5{3---Transient Response Deviation uS 500250---25% Load Step Change Transient Recovery Time %180150110Over Power Protection mV rms 15------Ripple & Noise (20MHz)mV P-P 100------Over Line, Load & Temp.Ripple & Noise (20MHz)mV P-P 8550---Ripple & Noise (20MHz)%{1.5{0.7---Io=10% to 100% (only 2.5Vout)
Load Regulation %{1.2{0.5---Io=10% to 100%
Load Regulation %{1.0{0.3---Vin=Min. to Max.Line Regulation %{2.0{0.5---Dual Output, Balanced Loads
Output Voltage Balance %{1.2{0.6---Output Voltage Accuracy Unit Max.Typ.Min.Conditions
Parameter
Output Specifications
# For each output
uF
150
220
470
820
2200
2200
2200
2200
Maximum Capacitive Load Unit {15V #{12V #15V 12V 5.1V 5V 3.3V 2.5V Models by Vout
Capacitive Load
500mA Slow-Blow type
1000mA Slow-Blow type
2000mA Slow-Blow type
48V Input Models 24V Input Models 12V Input Models Input Fuse Selection Guide
MIW5000 Series
REV:0 2005/04
MINMAX
3
Input Voltage Transient Rating
MIW5000 Series
4
MINMAX REV:0 2005/04
Derating Curve
]
Ambient Temperature
O u t
p u t P o w e r (%)
02040
60
80100-40
50
60
80
100
110
90
70
Efficiency vs Output Load ( Dual Output )
Efficiency vs Output Load ( Single Output )
Efficiency vs Input Voltage ( Dual Output )
Efficiency vs Input Voltage ( Single Output )MIW5000 Series
REV:0 2005/04
MINMAX
5
Test Configurations
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 kHz) to simulated source impedance.
Capacitor Cin, offsets possible battery impedance.Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500KHz.
Peak-to-Peak Output Noise Measurement Test
Use a Cout 0.47uF ceramic capacitor.
Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter.
Design & Feature Considerations
Maximum Capacitive Load
The MIW5000 series has limitation of maximum connected capacitance on the output.
The power module may operate in current limiting mode during start-up, affecting the ramp-up and the startup time.
The maximum capacitance can be found in the data sheet.
Overcurrent Protection
To provide protection in a fault (output overload) condition,the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage
control to current control. The unit operates normally once the output current is brought back into its specified range.
Overvoltage Protection
The output overvoltage clamp consists of control circuitry,which is independent of the primary regulation loop, that monitors the voltage on the output terminals.
The control loop of the clamp has a higher voltage set point than the primary loop.
This provides a redundant voltage control that reduces the risk of output overvoltage.
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module.
In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor on the input to insure startup.
By using a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 kHz) capacitor of a 12uF for the 12V,4.7uF for the 24V input devices and a 2.2uF for the 48V
devices, capacitor mounted close to the power module helps ensure stability of the unit.
Output Ripple Reduction
A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance.
To reduce output ripple, it is recommended that 3.3uF capacitors are used on output.
MIW5000 Series
6
MINMAX REV:0 2005/04
T hermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module,and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 95°C.
The derating curves were determined from measurements obtained in an experimental apparatus.
MIW5000 Series
REV:0 2005/04
MINMAX
7
The MIW5000 converter is encapsulated in a low thermal resistance molding compound that has excellent resistance/electrical characteristics over a wide temperature range or in high humidity environments.
The encapsulant and unit case are both rated to UL 94V-0 flammability specifications.Leads are tin plated for improved solderability.
NC: No Connection
+Vin
+Vin
23
UL94V-0
:Flammability
+Vin +Vin 22Common -Vout 1617.3g :Weight +Vout +Vout 14-Vout NC 11Metal With Non-Conductive Baseplate :Case Material Common No Pin 9-Vin -Vin 3 1.25*0.80*0.40 inches
-Vin -Vin 231.8*20.3*10.2 mm :
Case Size Dual Output
Single Output
Pin Physical Characteristics
Pin Connections
{0.002
{0.05
Pin
X.XXX{0.005X.XX{0.13X.XX{0.01X.X{0.25Inches Millimeters Tolerance Dual Output
Single Output
Connecting Pin Patterns
Top View ( 2.54 mm / 0.1 inch grids )
Mechanical Dimensions
MIW5000 Series
8
MINMAX REV:0 2005/04