3、BOSCH_CS351_使用手册
1About this document
Table of Contents
1About this document.............................372Basic safety information.......................383Scope of delivery...................................414Product description...............................425Transport and storage...........................546Assembly..................................................547Commissioning.......................................578Operation. (599)
Maintenance and repair (61)
10Decommissioning...................................6611Disassembly and replacement............6612Disposal....................................................6713Extension and conversion....................6714Troubleshooting......................................6715Technical data.........................................6816Service and sales...................................69The data specified only serves to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our
information. The information given does not release the user from the obligation of own judgment and verification. It must be
remembered that our products are subject to a natural process of wear and aging. This document, as well as the data,
specifications, and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.This document was written in German.
1About this document
This manual contains important information on the safe and appropriate assembly, transport, commissioning, operation, maintenance, disassembly and simple troubleshooting of the CS351 Compact System.
The description of the software used in the Compact System is not a part of these
instructions. All of the information required for the software and its operation can be found in the system documentation.
Read these instructions completely, especially chapter “General safety
instructions” on page 2, before working with the Compact System.
Related documents
Also observe the generally applicable, legal or otherwise binding regulations of European or national legislation and the rules for the prevention of accidents and for
environmental protection applicable in your country.
2Basic safety information
2Basic safety
information
The Compact System has been manufactured according to the accepted rules of current technology. There is, however, still a danger of personal injury or damage to equipment if the following general safety instructions and the warnings before the steps contained in these instructions are not complied with.
?Read these instructions completely and thoroughly before working with the
Compact System.
?Keep these instructions in a location where they are accessible to all users at all times.
?Always include the operating instructions when you pass the Compact System on to third parties.
Intended use
?The Compact System is a component in terms of the machinery directive 98/37/EC (partial machine). The Compact System is no ready-for-use machine in terms of the
machinery directive. The product is
exclusively intended for being integrated in
a machine or system or for being
assembled with other components to form
a machine or system. The product may be
commissioned only if it is integrated in the machine/system for which it is designed
and the machine/system fully complies with the EC machinery directive. Observe the
operating conditions and performance
limits specified in the technical data.
The Compact System is a work appliance and not designed for private use.
Intended use includes having read and understood these instructions, especially chapter 2 “General safety instructions”.Only use the Compact System in conjunction with a Rexroth ErgoSpin hand-held nutrunner or tightening spindles to tighten and loosen bolts and nuts.
The Compact System is not designed to be directly connected to the public low-voltage power supply, but is only intended for use in industrial environments (emission class A). Improper use
Any use of the Compact System other than described in the chapter “Intended use” is considered as improper.
Personnel qualifications
Assembly, commissioning and operation, disassembly, service (including maintenance and repair) require basic electrical and mechanical knowledge, as well as knowledge of the appropriate technical terms. In order to ensure operating safety, these activities may therefore only be carried out by qualified technical personnel or an instructed person under the direction and supervision of qualified personnel. Qualified personnel are those who can recognize possible hazards and institute the appropriate safety measures due to their professional training, knowledge, and experience as well as their understanding of the relevant conditions pertaining to the work to be done. Qualified personnel must observe the rules relevant to the subject area.
2Basic safety information
Safety instructions in this document
In this manual, there are safety instructions
before the steps whenever there is a danger
of personal injury or damage to the
equipment. The measures described to avoid
these hazards must be observed.
Safety instructions are set out as follows:
The signal words have the following meaning:
2Basic safety information
Adhere to the following instructions General instructions
Observe the regulations for accident prevention and environmental protection for the country where the product is used and at the workplace.
Exclusively use Rexroth products in good technical order and condition.
?Check the product for visible defects, for example cracks in the housing or missing screws and seals.
Do not change or modify the Compact System.
Only use the product within the performance range provided in the technical data. Persons who assemble, operate, disassemble or maintain Rexroth products must not consume any alcohol, drugs or pharmaceuticals that may affect their ability to respond.
Do not expose the Compact System to any mechanical loads under any circumstances. Never use the product as a handle or step. Do not place any objects on it.
Observe the local, system-specific regulations and requirements; proper use of tools, lifting, and transport equipment; as well as the relevant standards, provisions, and accident prevention regulations.
During assembly
Make sure the relevant system component is not under pressure or voltage before assembling the product or when connecting and disconnecting plugs. Protect the system against being switched on.
Lay cables and lines in accordance with the permissible bending radiuses so that they cannot be damaged and no one can trip over them.Before commissioning, make sure that all the connection gaskets and plugs are installed correctly to ensure that they are leak-proof and fluids and foreign bodies are prevented from penetrating the product.
During commissioning
Let the product acclimate itself for several hours before commissioning, otherwise water may condense in the housing.
Make sure that all electrical connections are either used or covered. Commission the product only if it is installed completely. During operation
Only allow persons who are authorized by the operator to access the system's direct operating area. This is also valid when the system is standing still.
In case of an emergency, fault or any other anomalies, switch the system off and protect it against being switched on again.
Only operate the Compact System in grounded networks. Operation in non-grounded networks (IT network) is not permitted, as clearance and creepage distances in the system may be overloaded. Here, protective grounding is the permissible protective measure in accordance with
EN 50178. The inlet cable to the Compact System must have a PE wire.
Make sure that there is potential equalization between the workpiece and tightening spindle, as well as its carrier plate, so that potential equalization is ensured for all system components.
Protect the system from short circuits in the connector cables with a fuse provided by the customer.
After switching the device off, wait 10 seconds before turning it back on. Observe the discharging time (at least 90 seconds after separating the system from the network) before working on the mains connections.
3Scope of delivery
During cleaning
Cover all openings with the appropriate protective equipment in order to prevent detergents from penetrating the system.Never use solvents or aggressive detergents. Only clean the product using a slightly damp, lint-free cloth. Only use water to do this and, if necessary, a mild detergent.Do not use a high-pressure cleaner for cleaning.
During maintenance and repair
Perform the prescribed maintenance work at the intervals specified in the instruction manual.
Make sure that no lines, connectors or
components are disconnected as long as the system is under pressure and voltage.
Protect the system against being switched on.
Disposal
Dispose of the product in accordance with the currently applicable national regulations in your country.
3Scope of delivery
The delivery contents include:? 1 CS351 Compact System
? 1 mains connection cable (in acc. with the EU regulations), length 2 m
? 1 hardware instruction manual for the Compact System ? 1 suspension strip
?Preassembled dummy panels on all slots
4Product description
4Product description
Performance description
The Compact System combines a servo amplifier, power supply, display, controller, and slots for optional interface cards.
The system is a comprehensive solution for use with ErgoSpin hand-held nutrunners or tightening spindles.
Compact System variants for hand-held nutrunners include:
?CS351E-D with LC display.
?CS351E-D IL with LC display and integrated logic compliant with
IEC 61131-3.
?CS351E-G with large color TFT display (VGA 640x480) with integrated
touchscreen.
?CS351E-G IL with large color TFT display (VGA 640x480) with integrated
touchscreen and integrated logic
compliant with IEC 61131-3.
Compact System variants for tightening spindles include:
?CS351S-D with LC display.
?CS351S-D IL with LC display and integrated logic compliant with
IEC 61131-3.
?CS351S-G with large color TFT display (VGA 640x480) with integrated
touchscreen.
?CS351S-G IL with large color TFT display (VGA 640x480) with integrated
touchscreen and integrated logic
compliant with IEC 61131-3.
In normal operation, the front side is covered. The front cover can be opened or removed to connect external devices. Device description
Fig. 1: Compact System view
Explanation of Fig. 1:
1Name plate
2Front cover lock
3Cable duct strip
4Side cable ducts
5Bonded pressure compensation
membrane (do not remove!)
6Safety warning (only visible when the front cover is open)
7Name plate
Safety warning
It warns against the high electrical voltages in the Compact System during operation and provides maintenance information (see “Disassembly and replacement” on
page 66).
5
4Product description
Interface overview
The Compact System has the following electrical interfaces (see Fig. 2):
Front cover exterior:
? 1 USB device interface (X3U3),
compatible with specification 2.0 (with bolted-down cover)
? 1 mains connection interface (X1N)?CS351E: Interface for hand-held nutrunner(XDS1)
? 2 slots (B1, B2) for the use of standard type B modules
? 1 restart/reset button (reset)?RS232 interface (X3C1)?Ethernet interface (X7E1)? 1 mass storage slot (X6C1)
?Only with CS351E-D (IL)/CS351E-D (IL): –DVI interface to connect an external monitor (DVI-D single link, XDVI)
4Product description
X1N mains connection interface
The Compact System is delivered with an EU mains connection and mains connection plug with screw terminals. The mains connection cable can be screwed off at the connection plug and assembled as desired. A
connection cable for the American market is available, but must be ordered separately.
connection plug
XDS1 interface for hand-held nutrunner The ErgoSpin hand-held nutrunner is connected to the Compact System via a spindle connection cable that is connected to the 11-pin connection socket. The power supply for the motor, logic supply, and
transmission of interface signals is provided via this cable.
side)
Tab. 1:X1N pin assignment
Tab. 2:XDS1 assignment
4Product description
XDS2 interface for tightening spindle
The tightening spindle is connected to the Compact System via a spindle connecting cable that is connected to the 14-pin socket.The power supply for the motor and the transmission of the interface signals is provided via this cable.
Fig. 5: Socket, 14-pin, female (view of front side)
89
1076
5
43
21C
B A ?Tab. 3:
XDS2
4Product description
XDN1 emergency OFF interface
Two independent emergency OFF circuits are available:
?Emergency OFF circuit 1 (NH1) is
implemented via a contactor installed in the Compact System. This separates the motor from the servo amplifier (motor is braked).
?Emergency OFF circuit 2 (NH2) prevents the development of a motor rotating field (motor is not braked).Both connections are bridged in the delivery state.
OFF circuits (NH1 and NH2)
Boundary conditions:
?The emergency OFF operating devices must be designed in accordance with ISO 60947-5-1!
?The maximum cable length for the emergency OFF circuit is 30 m.
?The emergency OFF must be designed as a system emergency OFF in accordance with DIN EN ISO 13849.
?Design the protective circuit and regularly check the emergency OFF operating devices and emergency OFF switch devices (e.g. PNOZ) in accordance with the device descriptions.
?Always design the emergency OFF
circuits separately and with potential-free contacts. Do not mix up the emergency OFF circuits under any circumstances.?Always lay movable, safety-relevant cables in a manner that rules out short circuits
and cross-circuits.
?Both emergency OFF interfaces must be led back. If only one is used, the other one must be provided with a wire jumper.
?If you are only using one emergency OFF connection option, we recommend implementing the emergency OFF
function via emergency OFF circuit NH1 (see Fig. 8, page 47).
Tab. 4:
XDN1 assignment
4Product description
Emergency OFF protective circuit
1Cut-out via the internal motor contactors After a cut-out via the motor contactor, the motor phases are electromechanically
4Product description
2Cut-out via the end step
In addition, the emergency OFF can be
switched via the end step or along with the
cut-out via the motor contactors (double
protection).
Fig. 9: Emergency OFF circuit 2 (NH2) connection to the Compact System
Use of the ErgoSpin hand-held nutrunner as a stationary tightening spindle (valid for “1 Cut-out via the internal motor contactors” and “2 Cut-out via the end step”)
If the ErgoSpin hand-held nutrunner is used
held nutrunner
1Strap with Velcro? (see ErgoSpin
accessories)
4Product description
X7E1 Ethernet interface
The interface has an 8-pin RJ45 socket (10/100 Base T) design.
1Yellow LED 2
Green LED
plate on the top of the Compact System.
RS232 interface X3C1
This interface is intended to connect a printer or scanner. The maximum data transmission rate is 115 kbit/s.
Tab. 5:
LED states
4Product description
A slot interface (A)
This interface is intended for use of type A interface modules from Rexroth.
Slot for the mass storage (X6C1)
This interface is intended for the use of the CF350 mass storage.
4Product description
USB host interfaces (X3U1, X3U2)These interfaces are designed as type A sockets. They fulfill the requirements in USB specification 2.0.
USB device interface (X3U3)
This interface is intended for the connection of a PC for programming and
parameterization. It is designed as a type B socket. It is compatible with USB 2.0 (maximum data rate of 3 Mbit/s).
Tab. 8:
X3U1, X3U2 assignment
4Product description
USB host interfaces (X3U4)
These interfaces are designed as type A sockets. They fulfill the requirements in USB specification 2.0.
This interface serves as a USB return
channel for the touchscreen/mouse. For this, the device connected to the return channel must behave like a USB mouse. The total current for all the USB host interfaces (X3U1, X3U2 and X3U4) may not exceed 1 A.
DVI interface (XDVI)
This interface is intended for the connection of an external monitor. It is designed as a socket in accordance with the Single Link Digital DVI specification.
?You can connect a DVI monitor with the following resolutions:–VGA (640 x 480)–SVGA (800 x 600)–XGA (1024 x 768)It is not possible to connect a VGA monitor via an interface adapter.
Tab. 10:
X3U4 assignment
4Product description
Tab. 11:
5Transport and storage
5Transport and storage For storing and transporting the product always observe the ambient conditions specified in the technical data (see “Technical data” on page 68).
Make sure the Compact System is in a vertical position if it is transported in an assembled state. If transport in a vertical position is not possible, secure the Compact System accordingly.6Assembly Assembling the Compact System
6Assembly
6Assembly
The permissible installation position for the
X1N3 PE wire connection