机加工control plan范例

Date（Orig.）日期（原订）：

Date（Rev.）日期（修订）：

Core Team:核心小组

First Inspection

首检

Process

Inspection

过程检查

Final

inspection

最终检查

Material type 材质American code:AISI 1215

1.Check the material certification

2.Third party test one time two years

1.检查材质证明书

2.每年一次第三方检测

1份/Batch

Incoming inspection report

进料检验报告(编号：LCN-

8F041D)

Outer diameter 外径Ф28 -0.03Micrometer 千分尺(0~25mm)45138483

Incoming inspection report

进料检验报告(编号：LCN-

8F041D)

Striagtness 直线度Striagtness than

0.5mm/1000mm

弯曲程度1000mm范围内小

于0.5mm

Inspection in the designated area welter

the material

在指定区域内滚动检查

Incoming inspection report

进料检验报告(编号：LCN-

8F041D)

Surface defects 表面缺陷No Scratch, Rust...

无拉伤、无锈斑……

Visual check 目视

Incoming inspection report

进料检验报告(编号：LCN-

8F041D)

Send out material 发料Send wrong material

发错料

Color mark

颜色标识

Green mark

绿色标识

The operator and warehouse

keeper check each other

操作员人员和仓库管理员互相检

验

20Turning 车削加工L-35

Revolution 转数Make program 编程A01-002Program checking程序确认Program checking report 程序确认报告（报告编号：LCN-6F050)

Clamp tooling刀具夹头紧固No disentangle 要求夹紧无

松开动

Check tooling and device用工具检查有

无松动

Tooling Sheet 刀具清单

（编号：LCN-7F106)

1.Turning Facing

光平面Turning tool 车刀 Turning Facing

光平面Rev转速3000rad/min

F进刀量=0.03mm/r

Technice Size

工艺尺寸

2.Drilling hole 钻孔Drilling tool 钻头

Center hole

中心孔

Rev转速2500rad/min

F进刀量=0.03mm/r

Φ5.0Technice Size

工艺尺寸

3.Brilling Hole 镗孔Boring tool 镗刀

20Hole diameter 孔径

Rev 转速3000rad/min

F进刀量=0.02mm/r

Φ5.6 +0.2Ping gauge 塞规(UGZ-***-0001/UGZ-

***-0001)

3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

42Angle 角度20°Contracer轮廓仪(DD-0009)3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

19Hole diameter 孔径Φ5.9±0.1Projector 投影仪(490127)3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

16Radius 圆角17.5 +0.02/-0.03Height Tester0~30mm(01194)高度规3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

15Angle 角度14.5+0.2Projector 投影仪(490127)3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002) Reamering tool 铰刀32Angle 角度

Rev 转速1000rad/min

F进刀量=0.02mm/r

20°Contracer轮廓仪(DD-0009)3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

21Hole diameter 孔径Φ5.5 +0.02/-0.005Ping gauge 塞规(UGZ-***-0001/UGZ-***-

0001)

3pcs/ Machine start up or

Change tool

3pcs/3H AQL1.0 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

5.Dilling hole

钻孔Drilling tool 钻头Hole diameter 孔径Rev 转速2500rad/min

F进刀量=0.03mm/r

Φ10Process technice size

过程工艺尺寸

Methods方法

Product/Process/Spec./Tole

rance

产品/过程/规格/公差

Control Method

控制方法

Sample样件

10PCS/Batch

Product

Characteristi

c Class

产品特性分类

Evaluation Measurement Tech.

评价/测量技术

Process

Characteristi

c Class

过程特性分类

Process Name

/Operation

Description

过程名称/操作描述Machine, Device, Jig,

Tools For Mfg.

机器、装置、夹具、

工装

Characteristics特性

No.

编号

Product

产品

Process

过程

Part/Process

No.

零件/过程

编号

Customer Quality Approval/Date (If Required)

顾客质量批准/日期（如需要）：

Other Approval/Date (If Required)

其它批准（如需要）

4 .Reamering hole

铰孔

10Incoming Inspection

进料检验Other Approval/Date (If Required)其它批准（如需要）：

Part Name/Description 零件名称/描述 :

Control Plan

控制计划

***-C

Key window/Phone ：

主要联系人/电话：

Customer Part No./ Rev.

客户零件编号/版本:

key window/Phone ：

主要联系人/电话：Customer Engineering Approval/Date (If Required)

顾客工程批准/日期（如需要）：

10PCS/Batch

10PCS/Batch

Supplier：供方：

过程检查最终检查6.Boring hole 镗孔

Boring tool 镗刀18Hole diameter 孔径Rev 转速3000rad/min

F进刀量=0.02mm/r

Φ12.2+0.04/0Ping gauge 塞规(UGZ-***-0001/UGZ-***-

0001)

3pcs/ Machine start up or

Change tool

3pcs/3H AQL1.0 C=0

1.Inspection report (PIR A01-

002)

2.SPC control

1.检验报告(报告编号：A01-002)

2.SPC控制

37Jumpness全跳动Concentricity Gage同轴度仪

(19753-A-10P)

3pcs/ Machine start up or

Change tool

3pcs/3H AQL1.0 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

过程检查最终检查7.Turning Outside Diameter 车外圆Turning tool 车刀4Outside diameter 外径Rev 转速2500rad/min Φ14.03Projector 投影仪(490127)

3pcs/ Machine start up or

Change tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-Chamfer 倒角F 进刀量=0.03mm/r 1.4±0.015Projector 投影仪(490127)3pcs/ Machine start up or

Change tool 3pcs/3H AQL1.0 C=0 1.Inspection report (PIR A01-002)2.SPC control

1.检验报告(报告编号：A01-002)

2.SPC 控制

5Outside diameter 外径Φ12.6±0.03Projector 投影仪(490127)3pcs/ Machine start up or

Change tool 1pcs/3H

AQL1.5 C=0Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)1Outside diameter 外径Φ16.18 0/-0.04Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up or

Change tool 3pcs/3H AQL1.0 C=0 1.Inspection report (PIR A01-002)2.SPC control

1.检验报告(报告编号：A01-002)

2.SPC 控制

25Angle 角度45.6°±5°Projector 投影仪(490127)3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)8.Cutting Groove 割槽Cutting tool 切断刀2Outside diameter 外径Rev 转速2500rad/min Ф 14+0.05Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)38Roughness 粗糙度F 进刀量=0.03mm/r Ra1.6Roughness Tester 粗糙度仪DTS03A 3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)11Width 宽度 2.2 +0.2/0Height Tester0~30mm(01194)高度规3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)8Length 长度11.8±0.2Projector 投影仪(490127)3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)41Angle 角度3°±1°Projector 投影仪(490127)3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)26Radius 圆弧R0.1 +0.1(2X)Projector 投影仪(490127)3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)9.Cutting off 切断Cutting tool 切断刀17Length 长度Rev 转速2500rad/min F 进刀量=0.03mm/r 23.4±0.1Height Tester0~30mm(01194)高度规3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)10.Drilling hole 钻孔Drilling tool 钻头22Inside diameter 外径Rev 转速2500rad/min Φ6+0.1Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)36Concentricity 同轴度Concentricity Gage 同轴度仪(19753-A-10P)3pcs/ Machine start up or Change tool 3pcs/3H AQL1.0 C=0

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)40Roughness 粗糙度F 进刀量=0.03mm/r Ra6.3Roughness Tester 粗糙度仪DTS03A 3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)14Length 长度9±0.25Projector 投影仪(490127)3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)33Angle 角度118°±3°Contracer 轮廓仪(DD-0009)3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)31Chamfer 倒角0.2 +0.2/0.1*45Projector 投影仪(490127)3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

11.Drilling hole 钻孔

Drilling tool 钻头Hole diameter 孔径Rev 转速2500rad/min F 进刀量=0.03mm/r Φ10Process technice size

过程工艺尺寸12.Boring Hole

镗孔Boring tool 镗刀23

Inside diameter 外径Rev 转速3000rad/min F 进刀量=0.02mm/r Φ8.8±0.1Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)30

Chamfer 倒角0.1*45°Projector 投影仪(490127)3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)13

highness 高度 2.5+0.2Height Tester0~30mm(01194)高度规3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)12

highness 高度 1.2±0.025Height Tester0~30mm(01194)高度规3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)35

parallel 平行度Dial indicator 千分表3pcs/ Machine start up or Change tool 3pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)24

Inside diameter 外径Φ13 +0.04Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)3pcs/ Machine start up or Change tool 3pcs/3H AQL1.0 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Turning tool 车刀6Outside diameter 外径Rev 转速2500rad/min Φ14.6+0.1Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)39

Roughness 粗糙度F进刀量=0.03mm/r Ra1.6Roughness Tester 粗糙度仪DTS03A 3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)28

Chamfer 倒角0.2±0.05*45°Projector 投影仪(490127)3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)9

highness 高度 3.8+0.1Height Tester0~30mm(01194)高度规3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)29Chamfer 倒角0.2±0.1*45°

Projector 投影仪(490127)3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)13.Turning Outside

Diameter

车外圆

过程检查最终检查

7highness 高度19.6+0.05/0Height Tester0~30mm(01194)高度规3pcs/ Machine start up or

Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

27Chamfer 倒角0.3±0.05*20°Projector 投影仪(490127)3pcs/ Machine start up or

Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

过程检查最终检查3Outside diameter 外径Φ27.3 +0.06/+0.02Micrometer 千分尺

(25~50mm)451384833pcs/ Machine start up or Change tool 3pcs/3H AQL1.0 C=0 1.Inspection report (PIR A01-002)2.SPC control

1.检验报告(报告编号：A01-002)

2.SPC 控制

10highness 高度 3.6+0.05Height Tester0~30mm(01194)高度规3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)34Concentricity 同轴度Concentricity Gage 同轴度仪(19753-A-10P)3pcs/ Machine start up or Change tool 3pcs/3H AQL1.0 C=0

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)42Chamfer 倒角Projector 投影仪(490127)3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)42Chamfer 倒角Projector 投影仪(490127)3pcs/ Machine start up or Change tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

30Cleaning 清洗Automatic ultrasonic cleaning (Machine No.:Q01)

Different parts mix 不同的零件混合在一起Washing basket 清洗蓝内Dempty washing basket 使用空的清洗篮Visual check 目视检查100%/Shift 100%

Production flow shee

生产流转单 （编号：LCM-7F015)超声波清洗机 (设备编

号：Q01)Different batches are mix

不同批次混在一起Different color of flow sheet 不同颜色流转单Machine no. card on the washing basket

机器号牌放进清洗篮

Visual check 目视检查10pcs/Shift 100%Production flow shee 生产流转单 （编号：LCM-7F015)Consistency 浓度Consistency 4%±2%

Consistency 浓度检测仪(设备编号：080923)Note form Temperature 温度65℃±5℃

Thermometer 温度计Note form Time 时间30 Minutes / Basket

30分钟 / 篮

Set up the washing machine 设定清洗机时间Note form Change washing solution 更换清洗液1times / 15 days

Visual check 目视检查Note form Part Surface bumps 零件表面碰伤Patrs quantity 零件数量 1 layer of parts on the

washing basket

清洗篮内只能放1层零件

Check by 20 times magnifier 20倍放大镜目视检查10pcs/Shift 100%Inspection report (PIR A01-002)检验报告(报告编号：A01-002)40Plating 电镀Salt Spray Test 盐雾试验198H Salt Spray Tester 盐雾试验箱3pcs/Plating start up or

Add liquor

Inspection report 检验报告（报告编号：*******）43Plating thickness 镀层

Zn:5～10μm x-ray fluorescence tester X-荧光射线测试仪3pcs/Plating start up or

Add liquor Inspection report 检验报告（报告编号：*******）Surface bumps

表面碰伤Parts accumulate 零件堆积Put in tray one by one 放进盘子排序摆放

Check by 20 times magnifier 20倍放大镜目视检查100%100%Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Surface is dirty 表面有脏物 Appointed inspection area

指定检查区

Visual check 目视检查100%100%Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Parts surface damage 零件损坏Special packing material

专用包材

Visual check 目视检查Every batch 每批次Every batch 每批次Check List 检查清单Quantity 数量60pcs/ tray

300pcs/box

Visual check 目视检查Every batch 每批次Every batch 每批次Check List 检查清单Different batches are mix 不同批次混在一起Label on every tray

每盘贴标签

Visual check 目视检查100%Production flow shee 生产流转单 （编号：LCM-7F015)Vacuum

抽真空

1 minute 1分钟Calculagraph 计时器100%Check List 检查清单Vacuum

抽真空Customer Name / Article No/qty /packing date

客户名/品名/数量/日期

Visual check 目视检查Every batch 每批次Every batch 每批次Check List 检查清单70Inspection /Storing 检验/入库Labeling 贴标签Customer Name / Article

No/qty /packing date

客户名/品名/数量/日期

Visual check 目视检查100%Check List 检查清单Quantity 数量60pcs/ tray

300pcs/box Visual check 目视检查

Every batch 每批次Every batch 每批次Check List 检查清单Labeling / Quantity 标签/数量

Visual check

目视检查Every time Check List 检查清单

80Shipment /Dock audit

出货/检验Packing 包装Final inspection 成品检验Plastic tray 塑料托盘Box 纸箱Wood block 木板10pcs/Shift 100%6050Cuting oil not clean up 油污没有清洗干净-0.1+0.2

过程检查最终检查Packaging 包装

Visual check 目视检查Every time Check List 检查清单

Characteristics Classification:特性分类

Customer characteristic Product characteristic or process parameter which affects a product's safety or compliance with regulatory requirements.影响产品的安全性或法规要求的符合性的产品特性或过程参数。80Product characteristic or process parameter which affects a product's fit/function or has other reasons for control and documentation such as customer requirements.影响产品的配合/功能或关于控制和文件化有其它原因（如客户特殊要求）的产品特性或过程参数。

Team Member/ Title Approval

Team Member/ Title Team Member/ Title

Team Member/ Title Shipment /Dock audit

出货/检验

Team M

Team M