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K2CO3 catalysis on the reactivity of top charged coke and stamp charged coke

K2CO3 catalysis on the reactivity of top charged coke and stamp charged coke
K2CO3 catalysis on the reactivity of top charged coke and stamp charged coke

International Journal of Minerals , Metallurgy and Materials Volume 20, Number 1, January 2013, Page 17 DOI: 10.1007/s12613-013-0688-5

Corresponding author: Jian-liang Zhang E-mail: jl.zhang@https://www.wendangku.net/doc/d318446046.html,

? University of Science and Technology Beijing and Springer-Verlag Berlin Heidelberg 2013

K 2CO 3 catalysis on the reactivity of top charged coke and stamp charged coke

Qing-hai Pang, Jian-liang Zhang, Cheng-lin Qi, Chao Ma, De-wen Kong, and Rui Mao

School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China (Received: 26 February 2012; revised: 30 March 2012; accepted: 17 April 2012)

Abstract: The catalysis of K 2CO 3 on the reactivity of top charged coke and stamp charged coke from Pansteel in China was studied. The coke reaction index of the stamp charged coke was 1%-2% higher than that of the top charged coke. Under the catalysis of K 2CO 3, the coke reaction index of both cokes approximately increased by 4%, 6%, 10% and 6% at 900, 1000, 1100 and 1200°C, respectively. The reactivity of the K-enriched stamp charged coke was 1%-2% higher than that of the K-enriched top charged coke below 1100°C. However, only negligible differences were found in the temperature zone between 1100 and 1200°C. Scanning electron microscopy images illustrated that pores in the top charged coke were smaller and equally distributed, while relatively more big pores exist non-homogenously in stamp charged coke. Due to the different processes in production, the stamp charged coke was more porous and most of the pores tended to be applanate. Cracks were observed in the microstructure of the stamp charged coke during the carbon solution reaction, implying the inferior quality of the stamp charged coke to the top charged coke at high temperature. Diffusion of K during the carbon solution reaction was studied by the energy dispersive spectrometry. It is found that K gradually spreads into the center of lumpy coke with the rising of temperature and is equally distributed on the edges of pores at 1200°C. Besides, oxidation reactions of functional groups become faster with the catalysis of K.content

Keywords: blast furnaces; coke; alkali metals; catalysis; reactivity

1. Introduction

Coke, as an essential raw material in blast furnace (BF) ironmaking, serves as a heat-generating agent, reducing agent, carburizing agent, and supporting spine of burden [1]. Pulverized coal (PC) injection may undertake partial functions of coke as a heat-genera-ting agent, reducing agent, and carburizing agent, by which the consumption of coke is reduced [2]. Conse-quently, the coke ratio is reduced and the coke load is increased, which makes the support of coke to loose burden more critical. Thus, high quality coke is re-quired at high temperature. According to previous in-vestigations [3-4], pores in coke are enlarged, walls between pores become thinner, and coke strength after reaction (CSR) decreases after the carbon solution re-action. The reactivity between coke and CO 2 at high temperatures over 1000°C is a key index, which is

widely adopted for evaluating the high temperature strength of coke [5].

Nowadays, many steel enterprises tend to produce stamp charged coke with weak coking coal instead of producing top charged coke with coking coal in con-sideration of the barren resources of coking coal and its disadvantage in price [3, 6-8]. Besides, there are abun-dant resources of weak coking coal in China whose price is much lower. Therefore, the utilization of stamp charged coke may effectively cut down the cost of the ironmaking process [9]. Meanwhile, the quality of stamp charged coke is almost the same as or slightly inferior to that of top charged coke [10]. With the de-velopment in production technology of stamp charged coke, there has been a significant enhancement in its yield and quality. Many steel enterprises attempt to partly or completely use stamp charged coke to reduce the cost. Taking into consideration that stamp charged

18 Int. J. Miner. Metall. Mater ., Vol. 20, No. 1, Jan. 2013

coke has been applied in smelting by Pansteel in China for years, even some furnaces are operated completely with stamp charged coke [11-12], the effects of the ca-talysis of K 2CO 3 on the coke reaction index (CRI) of top charged coke and stamp charged coke as well as coke structure were studied in this paper to provide theory basis for improvements in Pansteel ironmaking operation.

The contents of K and Na in coke are 0.05wt%- 0.3wt%, which mainly exist in the ash of coke and ac-counts for about 2wt% of the ash weight. With the consumption of coke, the content of alkali metals gradually increases. Meanwhile, the raw materials of ironmaking in Pansteel contain considerable contents of alkali metal elements. The catalysis of alkali metals accelerates the carbon solution reaction of coke and consequently deteriorates the CSR of coke. Due to the circulation and accumulation of alkali metals in the upper part of the BF shaft above the tuyeres, the con-

tents of K and Na sharply increase. The properties of coke at high temperature are seriously affected. Ac-cording to previous studies [13], alkali metals that catalyze the carbon solution reaction exist in the form of elementary substances or carbonates. K is the main element in the circulation of alkali metals in BF and simultaneously its content and catalysis are much higher than Na, which may severely deteriorate the strength of coke in the high temperature zones of BF [14].

2. Experimental

2.1. Sample

Top charged coke (A) and stamp charged coke (B) from Pansteel in China were selected as the specimens. Meanwhile, Baosteel coke which is superior in quality was also used for comparison. Proximate and ultimate analyses of the three raw coke specimens are shown in Table 1.

Table 1. Proximate and ultimate analyses of raw coke samples

Proximate analysis / wt% Ultimate analysis / wt%

Coke Fixed carbon

Ash Volatile C H O N S

Pansteel coke A 84.72 12.57 2.71 85.94 0.18 0.17 0.33 0.53 Pansteel coke B

85.48

12.31

2.21

84.33

0.42

0.35

0.59

0.65

Baosteel coke 87.34 11.62 1.04 86.41 0.47 0.32 0.20 0.68

Coke samples were placed in a thermostatic drying oven of 107°C for 12 h to eliminate the influence of moisture. Dried cokes were crushed into lumps be-tween 20 mm to 23 mm and subsequently the coke lumps in strip or platy shapes were picked out, while those in relatively regular shapes were selected as raw coke specimens. An atomizer was utilized to spray 200 mL of a 0.05 g/mL K 2CO 3 solution over a square tray which was loaded with 500 g coke. Damp coke was then placed in a thermostatic drying oven of 107°C again for 12 h and finally three K-enriched coke specimens were prepared. The granularity and K con-tent of the K-enriched coke specimens are shown in Table 2.

Table 2. Granularity and the K content of K-enriched coke samples

Coke type Granularity / mm

K content / wt%

Pansteel coke A 20-23 1.34 Pansteel coke B 20-23 1.66 Baosteel coke

20-23

1.77

2.2. Reactivity experiments

The coke specimen of 100 g was charged into a tube

reactor and subsequently placed into the chamber of a medium temperature tube furnace for heating; mean-while, N 2 at a flow rate of 100 mL/h was constantly introduced to prevent the specimen from reacting dur-ing the heating process. When the target temperature was reached, the gas was switched from N 2 to CO 2 at the same flow rate of 100 mL/h. After carbon solution reaction of 30 min, CO 2 was switched back to N 2 again at the same flow rate of 100 mL/h and subsequently the tube reactor was moved out and placed in air for cooling. During the cooling process, coke was protected from reacting in N 2 atmosphere. When the tempera-ture of the tube reactor dropped to room temperature, residual cokes were collected to be weighed and CRI was calculated afterwards. The structure of the me-dium temperature tube furnace is shown in Fig. 1. The relatively complete lumpy cokes of each speci-men after reaction were singled out and cut through its axial-plane and subsequently the section was pol-ished. In order to prevent K 2CO 3 in pores from dis-solving, water was not added during the polishing process. Polished lumpy cokes were blown by a blower to get rid of the tiny powders produced during polish-ing. Scanning electron microscopy (SEM) and energy

Q.H. Pang et al., K 2CO 3 catalysis on the reactivity of top charged coke and stamp charged coke

19

Fig. 1. Schematic illustration of apparatus for coke reactiv-ity measurement.

dispersive spectrometry (EDS) were utilized for the investigation of the microcosmic pore structure and the diffusion of K in coke during the carbon solution reaction under different conditions. 2.3. Functional group analysis

Variations in organic radicals in coke were deter-mined with the Fourier-transform infrared (FT-IR) system (VECTOR22) to investigate the influence of K 2CO 3 on functional groups in coke, which was oper-ated with a spectral resolution of 4 cm and in the range of 400-4000 cm ?1.

3. Results and discussion

3.1. Reactivity

The reactivity curves of different coke specimens in different reaction conditions are shown in Fig. 2. It can be observed that the CRI of raw coke A is about 1%-2% higher than that of raw coke B except for the case at 1100°C. Under the condition of adding K 2CO 3, the coke reactivity increases greatly in comparison with the raw coke. The CRI of K-enriched coke A at 900, 1000, 1100 and 1200°C increases by about 4%, 6%, 10% and 6%, respectively, while the same increments also occur to K-enriched coke B. Namely, the catalysis of K 2CO 3 is already very obvious since 900°C. With the rising of temperature, the catalysis of K is intensi-fied and reaches its maximum at 1100°C, where a maximum difference of 10% between the raw coke and K-enriched coke is noted. There is no significant dif-ference between the reactivity of K-enriched coke A and coke B. The difference of CRI around 900 and 1000°C is about 1%, whereas no difference can be found between the two coke specimens when the tem-perature reaches over 1100°

C.

Fig. 2. Reactivity of coke specimens.

Owing to the application of high grade coal as well as advanced technology in coal blending and coking, the reactivity of Baosteel raw coke is very stable in the temperature range of 1000 -1200°C with the variations about 1%. No significant difference can be found be-tween Baosteel raw coke and K-enriched coke. The re-activity difference between the two coke specimens is below 1% under 1100°C while the catalysis of K 2CO 3 becomes obvious when the temperature is over 1100°C. Nevertheless, there is only 2.5% reactivity variation at 1200°C, which suggests that Baosteel coke has a great resistance to the catalysis of K 2CO 3.

It can also be observed that reactivity of Pansteel raw coke is about 10% higher than that of Baosteel raw coke at 1200°C. This disparity is magnified to 15% after adding K 2CO 3, which indicates that the ca-talysis of K 2CO 3 is much stronger to Pansteel coke than that to Baosteel coke. The K 2CO 3 content in coke is relatively low in this research. However, circulation and accumulation in the softening zone and smelting zone and the dropping zone will make it sharply in-crease to 4%-7% [13]. Therefore, the catalysis of alkali metals to coke will be much stronger in actual BF production. 3.2. Microstructure

The external and internal structures of coke before and after reaction were observed by SEM for the in-vestigation of structural variations in two Pansteel coke specimens during reaction. Meanwhile, the struc-ture of Baosteel coke was also observed to study the difference in quality between Pansteel coke and Baos-teel coke.

3.2.1. External porosity

It is illustrated in Fig. 3 that the distribution of pores in coke A is more homogeneous than that in

20 Int. J. Miner. Metall. Mater ., Vol. 20, No. 1, Jan. 2013

coke B. Meanwhile, pores in coke A are smaller and spherical in shape, while that of coke B are relatively bigger and applanate in shape. The structure of Baos-teel coke is extremely different from that of Pansteel coke. Large areas of coke without pores are presented in Fig. 3(c). The number of pores in Baosteel coke is significantly less than that in the two coke specimens from Pansteel, even though large pores can also be found. The disparity in structure of coke from the two enterprises is possibly attributed to the differences in the selection of coal as well as the techniques in coal blending and coking processes, which result in the huge difference in coke quality.

A comparison between Fig. 3 and 4 shows that no obvious difference are observed between the unreacted and reacted raw coke, which suggests that the carbon solution reaction at 900°C for 30 min without catalysis just leads to subtle changes in the external structure of coke. Nevertheless, significant differences exist in the external structures of the reacted K-riched coke and the reacted raw coke. Strong catalysis of K 2CO 3 on the reactivity of the three coke specimens is noticed. As for the reacted raw coke, though pore walls at a certain depth become thinner and a small number of pores are connected, the edges and corners of pore walls are still remaining. However, in the condition of adding K 2CO 3, all edges and corners are passivated after reaction, si-multaneously the walls of pores are thinner and the extension of pore connections is deeper than those without K-enrichment. No great variation is found in the external structures of raw coke A and K-enriched

coke A after reaction though the carbon solution reac-

Fig. 3.

Structures of raw coke specimens before reaction: (a) coke A; (b) coke B; (c) Baosteel coke.

Fig. 4. External structures of coke specimens after reaction at 900°C: (a) raw coke A; (b) raw coke B; (c) Baosteel raw coke; (d) K-enriched coke A; (e) K-enriched coke B; (f) Baosteel K-enriched coke.

Q.H. Pang et al., K 2CO 3 catalysis on the reactivity of top charged coke and stamp charged coke

21

tion characteristic is deepened to some extent. The structure comparison of coke B before and after reac-tion shows that a faveolate structure is found in raw coke B; meanwhile, the edges and corners are very ob-vious. Nevertheless, obvious variations, i.e., all edges and corners disappear and simultaneously chambers are created by the connection of a large number of pores, are found in the external structure of K-enriched coke B after reaction.

Fig. 5 shows the morphology of six coke specimens reacted at 1200°C for 0.5 h. A comparison between Figs. 4 and 5 suggests that the carbon solution reac-

tion characteristic at 1200°C is more obvious than that at 900°C. Edges and corners in two Pansteel reacted raw coke specimens at 900°C completely eliminate at 1200°C; meanwhile, the diameters of pores in the ex-ternal coke structure are enlarged and the number of pores with diameters over 500 μm apparently increases. As for Baosteel coke, although the 30-min carbon solu-tion reaction was carried out at 1200°C, no obvious difference can be found between the unreacted coke and the reacted coke. Namely, Baosteel coke possesses a rather strong resistance to the catalysis of K 2CO 3

.

Fig. 5. External structures of coke specimens after reaction at 1200°C: (a) raw coke A; (b) raw coke B; (c) Baosteel raw coke; (d) K-enriched coke A; (e) K-enriched coke B; (f) Baosteel K-enriched coke.

Besides, the catalysis of K 2CO 3 at 1200°C seems to be much stronger. A comparison between reacted raw coke and reacted K-enriched coke shows that the thickness of pore walls in reacted K-enriched coke is much thinner than that of reacted raw coke. Edges and pores in reacted raw coke are smooth and regular, while plenty of sawteeth are found in pore edges in re-acted K-enriched coke. Therefore, it can be concluded that K 2CO 3 possesses a strong catalysis on the coke reactivity at high temperature. Great variations in structure are observed in reacted K-enriched coke B in comparison with unreacted raw coke, while those in reacted raw coke B are not obvious.

The phenomenon of carbon solution reaction is very

serious in reacted K-enriched coke B. Pore walls be-come much thinner after the corrosion of carbon solu-tion reaction. Baosteel coke, which possesses a rather low reactivity in previous reactions, is also seriously corroded by the K 2CO 3 catalyzed carbon solution reac-tion. Although structural variations can be hardly found in the samples reacted at 900, 1000 and 1100°C, substantially distinct changes are found in the struc-ture of Baosteel K-enriched coke after reacting at 1200°C. Pore walls become thinner and the edges of pores change from smooth surface to sawteeth, which manifests the strong catalysis of K 2CO 3. 3.2.2. Internal porosity

The internal structures of coke after reaction under 900°C for 30 min were investigated and the results are shown in Fig. 6. It shows that for the reacted raw coke the carbon solution reaction occurs mainly on the

22 Int. J. Miner. Metall. Mater ., Vol. 20, No. 1, Jan. 2013

Fig. 6. Internal structures of coke specimens after reaction at 900°C: (a) raw coke A; (b) raw coke B; (c) Baosteel raw coke; (d) K-enriched coke A; (e) K-enriched coke B; (f) Baosteel K-enriched coke.

external of the coke at low temperature. However, the quantity and diameter of pores are both increased in the internal structure of K-enriched coke, which proves the strong catalysis of K 2CO 3 on the interior of the coke.

Previous research indicated that the carbon solution

reaction mainly occurs on the surface of high reactivity coke [15]. This theory can be confirmed with the re-sults achieved without addition of K 2CO 3 in Fig. 7. It can be observed that no significant difference could be found in the coke specimens at 900 and 1200°C. How-

ever, the last three photos in Fig. 7 show that the in-

Fig. 7. Internal structures of coke specimens after reaction at 1200°C: (a) raw coke A; (b) raw coke B; (c) Baosteel raw coke; (d) K-enriched coke A; (e) K-enriched coke B; (f) Baosteel K-enriched coke.

Q.H. Pang et al., K 2CO 3 catalysis on the reactivity of top charged coke and stamp charged coke

23

teriors of all the three lumpy cokes are severely cor-roded under the catalysis of K 2CO 3. Pore walls are ob-viously thinner and simultaneously the number of big pores sharply increases, which indicates that the ca-talysis of K 2CO 3 is remarkably intensified at high temperature. It can be inferred that with the increas-ing of temperature, the catalysis of K 2CO 3 become stronger.

A great difference in reactivity between Baosteel coke and Pansteel coke is possible due to the porosity in coke structure, which determines the area of the carbon solution reaction interface and simultaneously the contact area between K and coke. Low porosity in Baosteel coke structure effectively restricts the carbon solution reaction and the diffusion of K. 3.2.3. Microstructure

The microstructures of different raw coke specimens

in Fig. 8 reveal various microporosities in the coke structures. Structures with basically huge pores and thick pore walls are observed in the reacted raw coke, but pore walls in reacted raw coke A is much thicker than those in reacted raw coke B. Furthermore, cracks are found on pore walls in reacted raw coke B, which are owing to the internal stress resulting from the thermal expansion. On the other hand, corrosion is observed in reacted coke samples in the condition of adding K. The quantity of tiny pores increases, which makes the walls between pores much thinner in com-parison to the reacted raw coke. In addition, cracks are also observed in two reacted K-enriched coke B speci-mens, while no apparent cracks in reacted K-enriched coke A can be found. It is considered that cracks ap-pearing during the carbon solution reaction are attrib-uted to the different production processes of coke,

which is not related to the addition of alkali metals.

Fig. 8. Optical microscope photos of coke specimens reacted at different temperatures in a certain depth: (a) reacted raw coke A, 1200°C; (b) reacted K-enriched coke A, 1200°C; (c) raw coke B, 1200°C; (d) K-enriched coke B, 1100°C; (e) K-enriched coke B, 1200°C.

3.3. Diffusion of K

In order to study the diffusion of K, coke B was se-lected to investigate the distribution of K in the unre-acted coke and its diffusion during the reaction. Semi-quantitative results were obtained by EDS, which may represent the K content in coke structures to some ex-tent.

The distribution of K in the exterior of unreacted coke A is described in Fig. 9. It is considered from the results that all K completely adheres to the surface of coke. Namely, emission of moisture during the drying process did not result in the spread of K into the inte-rior of coke.

Combining Fig. 10(b) and Fig. 10(c), it can be found that the content of K increases with the increa-sing of depth in a certain range from the exterior.

However, once this range is exceeded, the content of K

24 Int. J. Miner. Metall. Mater ., Vol. 20, No. 1, Jan. 2013

Fig. 9. Distribution of K in the unreacted coke: (a) SEM image; (b) spot scanning; (c) area scanning.

Fig. 10. Distribution of K in the exterior of the coke reacted at 900°C: (a) SEM image; (b) spot scanning; (c) line scanning spectra.

decreases with the increasing of depth. This pheno-menon suggests that certain quantity of K spreads into the deeper part of coke during the reaction at 900°C. Internal EDS analysis results of reacted K-enriched coke A at 900°C in Fig. 10 show that K tends to exist on the edges of pores. Simultaneously, K concentrates in the places where the ash content is high, which means that K is apt to exist in the ash produced by the carbon solution reaction and the surfaces of pores are the main reacting interfaces between CO 2 and coke. This phenomenon is also observed in EDS results in Figs. 11 and 12. Besides, area scanning results in Fig.

13 show that the distribution of K is homogenized when the temperature rises to 1200°C.

3.4. Structural influence on the carbon solution reac-tion

It is well known that the carbon solution reaction occurs on the interface between CO 2 and the coke ma-trix, which means that the carbon solution reaction rate in a porous coke structure is much faster than that in coke with a dense structure because of a larger specific area. The mechanism of the structural influ-ence on the carbon solution reaction is shown in Fig. 14. It is apparent that carbon solution reaction focuses

Fig. 11. Distribution of K in the interior of coke reacted at 900°C: (a) SEM image; (b) spot scanning.

Q.H. Pang et al., K 2CO 3 catalysis on the reactivity of top charged coke and stamp charged coke

25

Fig. 12.

Distribution of K in the exterior of coke reacted at 1200°C: (a) SEM image; (b) spot scanning.

Fig. 13.

Distribution of K in the interior of coke reacted at 1200°C: (a) SEM image; (b) spot scanning; (c) area scanning.

Fig. 14. Carbon solution reaction in different coke structures.

on the surface of dense coke particles, while corrosion can also take place in the interior of coke with open pores or cracks that supply a larger interfacial area. According to the above investigations, pores in coke B seem to be flat with thinner pore walls. Therefore, with the proceeding of the carbon solution reaction, pores in coke will be probably connected and open cracks which extend into the center of coke particles may be created. These open cracks will result in not only larger interfaces but also degradation in coke

quality, which collapses the supporting spine of bur-den.

3.5. Variation in functional groups in coke

In order to analyze the influence of K on functional groups in coke, functional groups in raw coke B and K-enriched coke B reacted at different temperatures were investigated. The results are shown in Fig. 15 and the characteristic peaks are numbered as 1 to 7 from the left to the right. The relationships between

26 Int. J. Miner. Metall. Mater., Vol. 20, No. 1, Jan. 2013

Fig. 15. FT-IR spectra of raw coke B (a) and K-enriched coke B (b).

the functional groups and the characteristic peaks are

summarized in Table 3.

Spectra of different reacted raw cokes are shown in

Fig. 15(a). It is illustrated that the oxidation rates of

hydroxyl, aromatic hydrocarbons, –CH

3

and –SH are

found to be faster at high temperature, which results

in the increases of oxygen functional groups, such as

–COOH and C–O. Besides, the significant increase in

ash is due to the high-speed carbon solution reaction

at high temperature.

Table 3. Classification of absorption peaks in FT-IR spectra

Peak No. Wavenumber /

cm?1

Functional group

3300 –OH

1

3030 –CH (aromatic ring) 2 2780-2350 –COOH

1610 Carbonyl substituted aromatic hydro-

carbon

1590-1470 Aromatic

hydrocarbon 3

1460 –CH

2

, –CH3, inorganic carbonate

4 137

5 –CH

3

1330-1110 C–O (phenol, alcohol, ether, ester)

5

1040-900 Ash

860 CH (1, 2, 4; 2, 4, 5; 1, 2, 3, 4, 5 substi-tuted aromatic hydrocarbon)

750 CH (1, 2 substituted aromatic

hydrocarbon)

6

700

CH (Single substituted or 1,3 substituted aromatic hydrocarbon)

7 550 –SH

Curves in Fig. 15(b) suggest that no notable differ-ence in radicals of hydroxyl and aromatic hydrocar-bons is discovered compared to the reacted raw coke, which indicates that no contribution has been made by K to the oxidation of these radicals. Nevertheless, it is interesting to note that variations in other characteris-tic peaks are of apparent differences. A good relation-ship can be observed between the variation in peak heights of 2, 4 to 7 and temperature, which implies that K may catalyze the substitution or oxidation re-action of these radicals. The height of No. 2 peak in the K-enriched coke increases with the increase in temperature and then stabilizes over 900°C, while the stabilization can be only achieved in the raw coke over 1100°C. It is likely that K may accelerate the forma-tion of –COOH; meanwhile, –COOH becomes stable over 1000°C with the assistance of K. A dramatic in-crease can be obtained in No. 5 peak, which suggests that a quicker reaction rate at high temperature leads to great increase in ash content. In addition, decreases in Nos. 4, 6 and 7 peaks resulting from K addition are much more significant than those of the raw coke. In other words, oxidation of high activity radicals is ac-celerated by the catalysis of K.

4. Conclusions

(1) Pores in the top charged coke seemed to be smaller than those in the stamp charged coke and the distribution of pores in the top charged coke was more homogeneous. In comparison, pores in the stamp charged coke were anomalous in shape and heteroge-neous in distribution. Simultaneously, cracks were produced in the stamp charged coke during the reac-tion, while cracks were not observed in the top charged coke.

(2) The effect of K catalysis was slightly stronger on

Q.H. Pang et al., K2CO3 catalysis on the reactivity of top charged coke and stamp charged coke 27

the stamp charged coke than on the top charged coke

because of its higher porosity. The reactivity of coke was slightly increased at low temperature as 900°C, whereas the catalysis was greatly intensified at high temperature as 1200°C. Not only the exterior but also the interior of coke was severely corroded.

(3) K tended to exist in the ash produced by the carbon solution reaction. Therefore, K was reserved in the reaction interface between coke and CO

2

which may continuously catalyze the coke reactivity.

(4) Significant variations in coke structure before and after reaction were observed, even though no ob-vious differences in reactivity were noticed between the top charged coke and the stamp charged coke. Pores in the stamp charged coke were much bigger and pore walls were much thinner, which probably indicated the weak strength of the stamp charged coke after the re-action. Thus, it can be concluded that CRI is not adequate for forecasting the coke quality at high tem-perature.

(5) With the proceeding of the carbon solution reac-tion, K gradually diffused into the interior of coke and eventually reached the center of lumpy coke. However, corrosion on the interior of coke was not as intense as that on the exterior because of the relatively lower

contents of K and CO

2

. Besides, the distribution of K was gradually homogenized with the increasing of temperature.

(6) Oxidation of hydrocarbon was accelerated by the catalysis of K.

Acknowledgements

This work was financially supported by the National Key Technologies R&D Program of China (No. 2011BAC01B02).

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