Technical Supplier Assessment — Decorative PVD Date :
Auditor:
Audited Company :
1
MATERIAL HANDLING AND STORAGE 1.1
Targets must be stored according to the supplier recommended conditions and properly identified.
Remark:1.2Targets must be used within its shelf life.Remark:
1.3
Partially used targets must be stored in a proper container and identified.
Remark:1.4Practice FIFO for all targets with proper material tracking.Remark:
1.5Targets incoming quality ensurance/validation.
Remark:1.6Procedure for controlling rejected or expired targets. Isolated area should be assigned for temporary storage of these targets.
Remark:1.7Environmental control in the target storage area (with temp and humidity control and/or
monitoring).
Remark:
1.8General housekeeping in storage area: cleanliness, organization, etc.
Remark:
1.9
Substrate materials or raw parts (stainless steel, etc...) handling: proper storage to avoid surface contamination and scratches. Lint free glove should be used to handle raw parts.Remark:
1.10Incoming raw parts rejects and customer return parts handling: procedure and secured
storage.
Remark:
Total Score (max of 50)
02PVD PROCESS
2.1PVD room environment: general cleanliness.
Remark:
2.2PVD room environment: humidity and temperature control and/or monitoring. Frequency
and updated records.
Remark:
2.3Loading/unloading of parts: parts to be handled with lint free gloves. Scratches must be
avoided.
Mobile Devices Supply Chain
Materials & Failure Analysis Laboratory
Remark:
2.4
Holding fixtures: scratches must be avoided on substrates
Remark:
2.5Raw part cleaning: any process to clean the raw part surface
Remark:
2.6Raw part cleaning: cleaning process setup sheet and in-process check list availability
Remark:
2.7Control and track the interval time between after raw part cleaning (if exists) and before
PVD"
Remark:
2.8Raw part configuration/distribution on the holding jig in PVD process:
Remark:
2.9
PVD target cleaning prior to PVD process: remove surface contamination/degradation
Remark:
2.10Capability of using multiple type of targets in one batch process. If yes, definition of target
switching
Remark:
2.11Reactive gas control: availability of gas injection profile and the control of gas condition
Remark:
2.12PVD chamber interior surface shield cleaning: how to monitor the cleanliness and how often
to clean
Remark:
2.13
Availability of authorized PVD process master setup sheet used to start every operation.
(temp, voltage, current, vacuum level, parts and PVD target configuration, gas control, etc.)
Remark:
2.14PVD process parameters record for each batch: key parameters such as target, gas,
voltage, temp, etc....
Remark:
2.15Routine maintenance of PVD line (chamber, fixture, vacuum pump system, etc.): procedure
availability
Remark:
2.16Routine maintenance of PVD line (chamber, fixture, vacuum pump system, etc.): updated
records availability
Remark:
2.17SOP and WI availability to operators: operators should strictly follow working instruction.
Remark:
2.18In process rejects handling
Remark:
Total Score (max of 90)0 3PERFORMANCE TESTING
3.1Salt spray testing availability and testing procedure
Remark:
3.2UV radiation chamber for conducting UV weatherability: equiment avaialbility and testing
procedure
Remark:
3.3Humidity chamber availability for conducting the environmental exposure test
Remark:
3.4Purse Test availability (equipment and accessories) and correlation with Motorola
Remark:
3.5Scratch resistance testing availability (i.e. steel wool test or other similar tests) and testing
procedure
Remark:
3.6Temperature cycling testing availability and testing procedure
Remark:
3.7Calibration or Preventive Maintainaice plans for testing equipment
Remark:
3.8Calibration or Preventive Maintainaice records for testing equipment
Remark:
3.9General practice on protecting Motorola proprietary information
Remark:
3.10Availability of Master Sheet indicating the conformance of performance (on physical
property and cosmetic appearance) per specifications on Motorola Engineering Drawing
for each part before mass production
Remark:
Total Score (max of 50)0 4PART INSPECTION
4.1Lighting conditions and cleanliness in the inspection area
Remark:
4.2Check for defects on incoming raw parts
Remark:
4.3Inspector training on Motorola A97 spec: procedure and training records
Remark:
4.4Availability of Golden/Limit storyboards for visual checking cosmetic appearance
Remark:
4.5Inspection procedure for color
Remark:
4.6Light booth availability for color inspection
Remark:
4.7Availability of storyboards with defined reject limits on cosmetic apperance at inspection
station for operator reference.
Remark:
4.8Collection on rejects per defects category
Remark:
4.9Method to ensure inspection rejects not escaping into Good/Go/Pass parts
Remark:
4.10Tracking method for each batch of PVD products from the beginning (such as parts
cleaning) to the end (such as before packing) of the whole production
Remark:
Total Score (max of 50)
5GENERAL
5.1Any Quality Certification such as ISO:
Remark:
Total Score (max of 5)
Overall Score (max of 245 )0
Overall Percentage