IRICO_PDP-Reviewer(Ver1)
Reviewer System General Specification for PDP
Ver1.0
YOUNGWON TECH CO., LTD.
www.ywtech.co.kr
119-47 Sasa-Dong, Sangnok-Gu, Ansan-City, Gyeonggi-Do, KOREA
Tel : +82-31-415-6161 Fax : +82-31-415-4321
Project No. YT-06- Spec. No. YWT - REVIEWER – IRICO0601(Ver.1) SUBMIT TO SIGNATURE DATE
PREP’D
CHK’D
CHK’D
APP’D
1. System Summery
1) RIB Review
This system support to operation for decision of bad or good after inspection system check to RIB configuration data on the PDP panel.
With one align camera is composed of the different one review camera and to the equipment which tries 3 ( same axle illumination 1 EA, inclined illumination 2 EA) it has an illumination and the possibility attitude of seeing the defective region in order to be.
Also under interface at it leads with the in-line and it equips automatic goods System.
2) Fluorescence Review
The equipment which it sees the PDP fluorescent chain R which is formed in the petal, G, The B with one Align camera it is composed of different one UV fluorescent lamp Camera with the equipment it will be able to decide a defective particulars in the work own last in order, and the three primary color the possibility attitude of seeing the defective region in order to be.
Also under Interface at it leads with the In-line and it equips a automatic goods system.
2. Basic Spec
1) Glass Size : Max. 2061 X 1164
2) Pass Line : 1,000 mm ( Basic of ground )
3) M/C Size : 3,300(L) X 3,000(W) X 2,000(H)
4) M/C Power : 3 Phase, 220 V, 60A
3. Basic Information
The composition of equipment is composed with 5 Unit a lot.
1) Frame Unit: The unit which arrives safely all Unit. ( Front and back side )
2) Conveyor Unit :The unit which it moves with a different interconnection device together moving to panel for
centering position.
3) Centering Unit : The unit which to centering and moving to panel.
4) Camera Unit : The unit which to centering and moving to panel.
5) X,Y Robot Unit : The unit which to moving for Camera on the X axis and Y axis
3-1 Frame Unit
< ELECTRIC PANEL > < AIR CIRCUIT PANEL >
< BTM FRAME > < TOP FRAME >
Unit : Frame, Air Part, Foot, Top Frame, Tower Lamp, Frame Door, Electric Panel
Skill : All Unit attaches and condition of optimum the Unit.
3-2 Conveyor Unit
Deceleration sensor
IN / OUT sensor
Conveyor Roller
Unit : Pro-File, Shaft, Roller, Drive Motor, Sensor, Magnet Skill : Moving for Panel.
3-3 Centering Unit Centering Robot
Unit : Constitution : Robot, Bracket, Cylinder, LM Guide, Spring, Centering panel Skill : It catches the place which is accurate and it makes under prosecuting attorney conditions of
3-4 Camera Unit (RIB Review)
Align Camera
Inclination Light
Unit : Possible to show the Rib configuration Camera, light, fix Plate and Bracket
Align, Light Source, Light Guide
Skill : After fix to position with Align Camera and illuminate so, find out to particle with Camera
(Review Camera)
3-5 Camera & UV LAMP Unit (Fluorescence Review) Review Camera
Unit : Possible to show the Fluorescent Camera, light, fix Plate and Bracket, Align, Light Source, Light
Guide
Skill : After fix to position with Align Camera and illuminate so, find out to particle with Camera
(Review Camera).
3-6 Gantry Unit Gantry-X Axis
Gantry-Y2 Axis
Gantry-Y1 Axis
Constitution : Linear Motor, Cableveyor
Skill : The unit witch to fix of Camera Sets for the optimum of good inspection.
4. System inspection schedule
1) Mechanical & Electric Elements
Schedule
Check Point Check process and Action Once
A Day
Once
A Week
Once
A Month
Once
3 Month
Once
6 Month
Over
A Year
Note
Measure
Check to level meter
-1M is 0.5mm
Frame
Base
Joint for Bearing
Existence to voiced sound
-Disassembly check
Conveyor Fix of limit switch Fix to bolt
Liner motor
Robot
Action of limit switch Moving to position
Liner motor
Robot
Safety system Check of repeat operation
Liner motor
Robot
Each section fix Check to bolt Etch
Section Belt tension Check to belt tension Conveyor Damage of belt Change to belt Conveyor Heating for motor
Check to temperature
-call to A/S team
Conveyor
Existence voiced to motor Check to sound
-call to A/S team
Conveyor
Isolation of motor
Check to MEGA
- Over to 100
Conveyor
Check to lubricant
Using to AFE Gress
[THK] Etch
Section
2) Electricity
Schedule
Check Point Check process and Action Once
A Day
Once
A Week
Once
A Month
Once
3 Month
Once
6 Month
Over
A Year
Note
Load of summer
relay
Isolation to relay
-Check to return switch
Electronic
Panel
Loose to wire Terminal nut check
Electronic
Panel Electronic circuit
loose
Check to bolt
Electronic
Panel Thin of electronic
Circuit
Check to connector
Electronic
Panel
Noise Filter Front View Earth Front View
3) Pneumatic
Schedule
Check Point
Check process and Action
Once A Day
Once A Week
Once A Month
Once 3 Month
Once 6 Month
Over A Year
Note
Leak to air pipe
Check to join
Pneumatic
Panel
Pressure
Gauge check
-5Kg/cm2
Pneumatic
Panel Control to air
Function check
Each Sector
Check
< Pneumatic >
< Cylinder >
< Cylinder >
5. Inspection
Inspection will be scheduled for a point of time designated by customer and conducted at the production site. 5-1. Interim inspection
1) Main items to inspect : Inspection of materials by dimension according to the specifications and approved drawings made before assembly, specifications and sub-assembly of parts purchased in the market,
confirmation of their makers, consultations about improvements in production, selection of materials and the state of processing.
5-2. Inspection in attendance
1) In-house inspection of the assembled state of equipment will be conducted after the interim inspection and a joint inspection will be carried out based on the inspection results.
5-3. Trial run inspection
1) When the problems and required improvements found in the interim inspection are resolved and complete manufacturing condition is recognized, this inspection will be carried out in accordance with the specifications and approved drawings.
2) Appearance and construction.
3) Overall operating condition.
4) Testing of some items tested by the manufacturer and the product.
6. Warranty
6-1. Warranty of the equipment
1) For 12 months from the final inspection and delivery date.
6-2. Warranty of the facilities
1) Breakdowns caused by the manufacturer’s design fault or production defect occurring within one year the trial run inspection will be repaired by the manufacturer.
2) A checklist on the operating manual will be submitted and adequate checkups for repair will be carried out.
6-3. Free services
1) In case any breakdown occurs during the warranty due to manufacture’s design fault, production defect or faulty installation, replacement of parts or repairing will be provided free of charge.
6-4. Charged services
1) Expendable supplies and a fall in performance caused by natural disasters.
2) Any drop in performance or breakdown caused by negligence of the ordering party.
3) Any drop in performance or breakdown caused by modification or alteration carried out by the ordering party.
7. Submit Documents
7-1. Inspection in attendance
1) Part inspection sheet : 1 copy
7-2. Finish agreement
1) Manual, Finish request sheet, Accepted sheet
2) Operation Manual
3) Maintenance manual : 2 copies on ordinary paper and 1 copy on clean paper of the above documents will be submitted.
8. Layout