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Influences of Ce addition on the microstructures and mechanical properties of 2519A aluminum alloy

Influences of Ce addition on the microstructures and mechanical properties of 2519A aluminum alloy
Influences of Ce addition on the microstructures and mechanical properties of 2519A aluminum alloy

Journal of Alloys and Compounds 491 (2010) 366–371

Contents lists available at ScienceDirect

Journal of Alloys and

Compounds

j o u r n a l h o m e p a g e :w w w.e l s e v i e r.c o m /l o c a t e /j a l l c o

m

In?uences of Ce addition on the microstructures and mechanical properties of 2519A aluminum alloy plate

Wen-tao Wang,Xin-ming Zhang ?,Zhi-guo Gao,Yu-zhen Jia,Ling-ying Ye,Da-wei Zheng,Ling Liu

School of Materials Science and Engineering,Central South University,Changsha 410083,China

a r t i c l e i n f o Article history:

Received 28July 2009

Received in revised form 21October 2009Accepted 22October 2009

Available online 31 October 2009Keywords:Ce addition

2519A aluminum alloy Microstructure

Mechanical properties

a b s t r a c t

The precipitation hardening response,microstructures and mechanical properties of 2519A aluminum alloy plates with additions of 0,0.2and 0.4wt.%Ce were investigated by scanning electron microscopy (SEM),transmission electron microscopy (TEM),differential scanning calorimetry (DSC),X-ray diffrac-tometer (XRD),Vickers hardness test and tensile tests.The results show that 0.2wt.%Ce promotes the precipitation of denser and ?ner ? phase,which improves the tensile strength of the alloy at both room and elevated temperatures.High melting point Al 8Cu 4Ce phase particles are found in alloys with additions of Ce up to 0.4wt.%,which contributes to the mechanical properties at elevated temperature.

? 2009 Elsevier B.V. All rights reserved.

1.Introduction

The high-strength aluminum alloy 2519is used for armor plates applications,such as in American advanced amphibious assault vehicles (AAAV)[1,2].As a new version,2519A alloy was developed with a superior combination of properties including mechanical properties,weldability and stress corrosion cracking resistance [3–5].It is acknowledged that the mechanical properties of the armor plate are main factors in?uencing its ballistic application [6].Accordingly,further improving the mechanical properties,espe-cially which at elevated temperatures,is necessary for expanding the application ?elds of 2519A alloy plate.

It is widely accepted that rare earth elements can enhance the strength of aluminum alloy by inhibiting the recrystallization [7],re?ning grains [8]and in?uencing the precipitation process [9].Li et al.[10]demonstrated that 0.1–0.2%Y improved the tensile proper-ties of 2519alloy at room and elevated temperatures by changing the size and density of ? phase as Y reduced the diffusion of Cu atoms.However,Y has been regarded as an expensive alloying addi-tion,thereby selection of Y would make the relevant products less cost-competitive in industrial application.To develop new alloys at lower costs with superior properties therefore becomes very important.

Ce is considered as an effective micro-alloying element with moderate price,which shows favorable effects on alloys [11–16].?Corresponding author.Tel.:+867318830265.

E-mail address:xmzhang@https://www.wendangku.net/doc/0515374857.html, (X.-m.Zhang).

Zhu et al.[11]investigated the microstructure and microstruc-tural stability of die-cast AE42Mg alloy with Ce-based misch metal addition.According to their work,both A 11RE 3and Al 2RE phases were stable at temperatures up to 200?C,with no decomposition observed after 2weeks.Stanford et al.[12]found that the extrusion texture of M1Mg alloy was weakened by the addition of Ce-rich misch metal.The samples with weakened extrusion textures exhib-ited an increase in the tensile elongation.Wu et al.[13]studied the microstructure evolution of an Al–Mg–Si–Mn–Cu–Ce alloy during homogenization.The enrichment of the Ce was observed in the resulting AlCuSiCe particles after homogenization.Liu et al.[14]obtained the results that adding 0.3wt.%rare-earth elements (con-taining 50wt.%Ce)into Cu–12wt.%Ag alloy formed orthorhombic (Cu,Ag)6(Ce,La)particles which were hardly deformed during cold drawing.Xiao et al.[15]indicated that adding a small amount of the RE elements (containing about 60wt.%Ce)evidently increased the creep-fatigue rupture lifetime of the Sn3.8Ag0.7Cu solder joint,which depended on the re?ning of intermetallic compounds due to the RE elements.Xiao et al.[16]considered the addition of Ce up to 0.45%to an Al–Cu–Mg–Ag alloy induced the precipitation of ?ner and denser and ? phases whilst improved the thermal stability of the phase.This study primarily aims to investigate the in?uence of Ce addition on microstructures and mechani-cal properties of 2519A aluminum alloy plate,for its commercial potential.

2.Experimental procedures

Investigated 2519A alloys containing nominal amounts of 0,0.2and 0.4wt.%Ce additions,as shown in Table 1,were prepared in an induction furnace by adding pure Al,Cu,Mg and Al–Mn,Al–Zr,Al–Ti–B,Al–Ce master alloys.The alloys were

0925-8388/$–see front matter ? 2009 Elsevier B.V. All rights reserved.doi:10.1016/j.jallcom.2009.10.185

W.-t.Wang et al./Journal of Alloys and Compounds 491 (2010) 366–371

367

melted at 760–780?C for 30min,degassed by C 2Cl 6,then cast into iron moulds to produce billets.The billets were homogenized at 520–530?C for 24h,followed by air cooling,and then hot-rolled from 25to 2.4mm in thickness.Subsequently,the plates were solution-treated at 535?C for 2h,water-quenched,and ?nally aged at 165?C with prior cold-rolled reduction at 15%(T8temper).

The tensile tests were performed on CSS-44100and RWS 50machines for room temperature (20?C)test and elevated temperature (300?C)test,respectively.The specimens were taken in the longitudinal direction from alloy plates with T8temper.The stretching speeds for the tensile tests were 2mm/min.In the test at 300?C,the specimens were held at consistent temperature for 10min to achieve thermal equilibration.The mechanical results reported in this study were the mean values of at least two specimens.The microstructures were analyzed by transmission electron microscopy (TEM,Tecnai G 220)and scanning electron microscopy (SEM,Sirion 200)attached with energy dispersive X-ray spectroscopy (EDS,GENESIS 60S).TEM specimens were cut from the middle segment of the tensile plate samples,polished mechanically to 0.05–0.07mm,then electro-polished in a 70%ethanol and 30%nitric acid solution at ?20?C by a twin-jet equipment operated at 20V.To make a valid comparison of the different Ce containing as-cast microstructures,the specimens for SEM observation were cut from similar regions of the respective castings and etched by Kaller’s reagent.Phase analyses of cast alloys were performed with an X-ray diffractometer (XRD,Rigaku D/max 2500).Differential scanning calorimetry (DSC,NETZSCH DSC200F)was used to examine the role of 0.2wt.%Ce on the precipitation kinetics of strengthening phases.Disc-shaped samples with a thickness about 1mm and diameter 5mm were used.Experiments were performed at a constant heating rate of 10?C/min.The Vickers hardness test was carried out with 3kg loading to investigate the aging response of the alloys.Each hardness value reported in this study was the mean value of at least ?ve measurements.

3.Results

3.1.Microstructures

The as-cast microstructures of the alloys with different Ce con-tents are shown in Fig.1.The segregated phases of Ce-free 2519A alloy (Fig.2(a))are continuous and coarse,which present a retic-ular formation along grain boundaries composed of Al 2Cu and ?(Al)phases.However,when adding 0.2wt.%Ce,these compounds along grain boundaries become discontinuous and thinner whilst some spherical particles less than 8?m can be observed,as arrowed

Table 1

The nominal compositions of the experimental alloys (wt.%).Alloys Cu Mn Mg Ti Zr Ce Al 2519A

5.800.300.200.050.200.00Bal.2519A–0.2Ce 5.800.300.200.050.200.20Bal.2519A–0.4Ce

5.80

0.30

0.20

0.05

0.20

0.40

Bal.

in Fig.1(b).With the addition of Ce increasing,the compounds at grain boundaries become more discontinuous and the quantity of spherical particles increase (Fig.1(c)).Even at 300?C,these spheri-cal particles still exist along grain boundaries (Fig.2).According to the measurement of EDS attached to the SEM,the phase is rich in Al,Cu and Ce with the atomic ratio nearly 8:5:1.To further identify the spherical phase,XRD was used to examine the phase consti-tutions of different as-cast alloys (Fig.3).Compared with 2519A,a new phase of Al 8Cu 4Ce emerges in Ce containing alloys.It can be inferred that the spherical phase is the Al 8Cu 4Ce phase,which is primarily formed in solidi?cation,and dif?cult to be dissolved at high temperature.As a new emerging phase,Al 8Cu 4Ce would bring about an important effect on mechanical properties,espe-cially at high temperature,for its thermal stability.In addition,the phase constitution suggests that Cu and Ce atoms have a chemical af?nity.

Since 2519A alloy plate is mainly served with T87temper,much attention is focused on the role of Ce on microstructure of 2519A–T87plate.The precipitation hardening responses of 2519A and Ce containing alloys are revealed by Vickers hardness curves,which came about after solution heat treatment at 535?C for 2h,cold-rolled and aged at 165?C (Fig.4).It is worth emphasizing that a plateau is observed from 8to 12h before peak-aging for 2519A alloy,but that is not signi?cant in Ce containing curves.The stage of plateau is associated

with the formation of G.P.zone/? phase,thus,addition of Ce up to 0.4wt.%suppresses the precipitation of G.P.zone/? phase of 2519A alloy.Furthermore,the peak-aging time is

Fig.1.SEM images of the as-cast microstructures:(a)2519A,(b)2519A–0.2Ce,and (c)2519A–0.4Ce.

368W.-t.Wang et al./Journal of Alloys and Compounds

491 (2010) 366–371

Fig.2.SEM image and EDS pattern of 2519A–0.4Ce alloy plate at 300?C.

shorten from 14h for 2519A alloy to 13and 12h for alloys with 0.2wt.%Ce and 0.4wt.%Ce,respectively.The peak-aging hardness of 2519A–0.2Ce reaches 160.3HV,higher than that of 2519A alloy.However,the peak-aging hardness is the lowest with 0.4wt.%Ce addition.The peak-aging time indicates the ? precipitation speed rate whilst the maximum hardness is associated with the volume fraction of ? phase.It can be inferred that up to 0.4wt.%Ce

acceler-

Fig.3.XRD patterns of the as-cast

specimens.Fig.4.Vickers hardness curves of present alloys aged at 165?C.

Table 2

Characteristic points of peak b for experimental alloys by DSC analyses.Alloys

Temperature of peak b (?C)Beginning

Peak Ending 2519A

224.1243.2269.52519A–0.2Ce

212.0

240.4

268.1

ates the ? precipitation process,while only 0.2wt.%Ce promotes the mass ? precipitation.

The conclusion can be con?rmed by DSC measurement.Fig.5shows the DSC curves of 2519A and 2519A–0.2Ce alloys after solution-treatment and being cold-rolled.The DSC curve of 2519A alloy show three major exothermic peaks,indicated as a,b and c.Taking into account the temperature at which the peaks appear and their sequence,it is plausible that the three exothermic peaks relate to the formation of G.P.zone/? phase,? phase and ?phase,respec-tively.In the DSC curve of 2519A–0.2Ce alloy,only two exothermic peaks appear at high temperature (b and c),and peak a is not observed.On the other hand,peak b of the 2519A–0.2Ce curve starts at a lower temperature (

Table 2).These features imply that the addition of 0.2wt.%Ce suppresses the formation of G.P.zone/?

Fig.5.DSC curves of 2519A and 2519A–0.2Ce alloys.

W.-t.Wang et al./Journal of Alloys and Compounds491 (2010) 366–371

369

Fig.6.TEM micrographs of the studied alloy plates peak-aged:(a)2519A,(b)2519A–0.2Ce,and(c)2519A–0.4Ce.

phase,whilst promoting the precipitation of? phase.The forma-tions of G.P.zone and? phase are not explicitly distinguished in the present DSC measurement.

On the basis of the Avrami–Johnson–Mehl equation[17],the activation energies for the formation of? phase in different alloys can be obtained by present DSC curves,which are145.80kJ/mol in 2519A alloy and141.43kJ/mol in2519A–0.2Ce alloy,respectively. Owing to the lower activation energy,it is easier for? to nucleate in the alloy with0.2wt.%Ce addition.These values also reinforce the present interpretation of the in?uence of0.2wt.%Ce addition.

TEM bright?eld images of the studied alloys plates peak-aged at165?C(T87temper)are shown in Fig.6.It reveals that? pre-cipitates,the dominant phase,as platelets on the{001}Al planes are uniformly distributed in the grains of three https://www.wendangku.net/doc/0515374857.html,pared with the Ce-free alloy,the density of? phase is higher in the alloy plate with0.2wt.%Ce addition.However,the density of? phase decreases when Ce content reaches0.4wt.%.

To further understand the difference in the intrinsic feature of? phase at high temperature,the peak-aged alloys were thermal insu-lated at300?C for10min then stretched.Fig.7shows the coarse ? phase within the grains of three alloys.Obviously,the? precip-itates in the2519A–0.2Ce alloy plate are?ner and more densely distributed than that of2519A alloy,whereas the amount of? in the2519A–0.4Ce alloy plate is the least.These direct evidences of TEM images explicitly verify that? phases are prone to precipitate with the addition of0.2wt.%Ce.3.2.Mechanical properties

The tensile properties of the studied alloy plates with T8temper at various test temperatures are listed in Table3.The maximum strength at room temperature is obtained from2519A–0.2Ce alloy plate that is493.0MPa,higher than that of2519A and2519A–0.4Ce alloy plates.At300?C,the tensile strength increases from139.5to 175.0and152.0MPa correspondingly when adding0.2and0.4wt.% Ce,respectively.

Meanwhile the elongations of the studied alloy plates changed appreciably with different Ce contents.At room temperature,the elongations of2519A,2519A–0.2Ce and2519A–0.4Ce are10.8%, 10.7%,12.3%,respectively.At300?C the elongations improve from 22.1%to25.4%and27.0%with an increasing Ce addition.It can

Table3

Mechanical properties of the studied alloy plates at room temperature and300?C.

Alloy Testing temperature(?C)Ultimate tensile

strength(MPa)

Elongation

(%)

2519A

25483.210.8

300139.522.1

2519A–0.2Ce

25493.010.7

300175.025.4

2519A–0.4Ce

25447.712.3

300152.027.0

370W.-t.Wang et al./Journal of Alloys and Compounds

491 (2010) 366–371

Fig.7.TEM micrographs of the peak-aging alloy plates stretched at 300?C:(a)2519A,(b)2519A–0.2Ce,and (c)2519A–0.4Ce.

be concluded that the addition of 0.2wt.%Ce increases the ten-sile strength of the alloy at room and elevated temperatures,but slightly affects the elongation.

4.Discussion

The present works shows that the addition of Ce obvi-ously affects the microstructures and mechanical properties of 2519A–T87alloy plate.

2519A–T87alloy is a typical age-hardenable alloy which is strengthened by ? phase.? precipitate is semi-coherent with Al matrix [18],the morphology,size and volume fraction of which control the ?nal performance of 2519A–T87alloy plate [3].In another words,the denser and ?ner the ? precipitates are,the superior the mechanical properties that 2519A–T87alloy has.According to the results of Vickers hardness,DSC curves and TEM images,the density of ? precipitates in 2519A–0.2Ce is the highest and the size is the smallest.It is suggested that 0.2wt.%Ce addition promotes the precipitation of the ? phase.This is the essential rea-son why the tensile strength of 2519A–0.2Ce alloy plate at room temperature and 300?C is optimal.The mechanism of 0.2wt.%Ce which promotes the ? precipitation might be due to the large Ce atoms.Hardy considered that atoms considerable larger than Al could affect nucleation of precipitates [19].The diameter of Ce atom (0.182nm)is larger than that of Al atom (0.143nm).When Ce atoms enter the Al matrix,it inevitably cause the crystal lattices distortion

and raise system energy.In order to keep the system energy low,there might be more oversaturated vacancies aggregating around Ce atoms.Because of the high vacancies binding energy,the Ce atoms would be relatively mobile and able to aggregate suf?ciently to nucleate ? phase.Such movement was described as “amoeba-like”by Embury and Nicholson [20].The nucleus forms where both Cu and Ce-vacancy clusters meet,as Cu and Ce atoms have chemical af?nity.It is possible to predict positions where large Ce atoms with their accompanying vacancies could reduce the mis?t at the edges of ? and hence reduce the interfacial energy.As a result nucle-ation of ? phase is promoted by 0.2wt.%Ce.The present result is in close agreement with what is revealed in Ref.[21].Song,et al considered that Ce improved the nucleation ratio and volume frac-tion of phase in an Al–Cu–Mg–Ag alloy because Ce could act as heterogeneous nucleation centers for phase.

However,with the addition of 0.4wt.%Ce,? precipitates decrease owing that excessive Ce form the Al 8Cu 4Ce phases,which reduces solid solubility of Cu in Al matrix,thereby leading to the reduction of tensile strength of 2519A–0.4Ce alloy plate at room temperature.

It was reported that [22,23]rare earth containing phases played a key role in improving the mechanical properties of alloys.How-ever,referring to Fig.1the spherical Al 8Cu 4Ce particles are at micron level;moreover,they are non-coherent with the Al matrix.Consequently,Ce containing phase makes less contribution than ? to enhance the strength of 2519A alloy at room temperature.Never-theless,Al 8Cu 4Ce phase is of thermal stability,which evidently does

W.-t.Wang et al./Journal of Alloys and Compounds491 (2010) 366–371371

not coarsen evidently at elevated temperature.These high melting point particles strengthen grain boundaries and served as obstacles to slip and creep at high temperature.Due to the Al8Cu4Ce phase the ultimate tensile strength of2519A–0.4Ce at300?C is higher than that of2519A ally although the? precipitates of2519A–0.4Ce alloy is the least at this temperature.

5.Conclusions

(1)The role of0.2wt.%Ce in2519A–T87alloy plate is to suppress

the formation of G.P.zone/? phase,decreases activation energy for the formation of? plates,and promotes the precipitation of denser and?ner? phase.With such a microstructure,the tensile strength at room temperature is improved.

(2)Additions of Ce up to0.4wt.%enhance the thermal stability of

2519A–T87alloy plate at300?C.The improved tensile proper-ties of2519A–0.2Ce at elevated temperature are related to the high density? precipitates and high melting point Al8Cu4Ce phase.The strengthening factor for2519A–0.4Ce at300?C is due to Al8Cu4Ce particles.

Acknowledgement

This work was supported by the973Program Foundation of China(No.2005CB623700).References

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算法模板【最后更新2014-05】

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The way 的用法 Ⅰ常见用法: 1)the way+ that 2)the way + in which(最为正式的用法) 3)the way + 省略(最为自然的用法) 举例:I like the way in which he talks. I like the way that he talks. I like the way he talks. Ⅱ习惯用法: 在当代美国英语中,the way用作为副词的对格,“the way+ 从句”实际上相当于一个状语从句来修饰整个句子。 1)The way =as I am talking to you just the way I’d talk to my own child. He did not do it the way his friends did. Most fruits are naturally sweet and we can eat them just the way they are—all we have to do is to clean and peel them. 2)The way= according to the way/ judging from the way The way you answer the question, you are an excellent student. The way most people look at you, you’d think trash man is a monster. 3)The way =how/ how much No one can imagine the way he missed her. 4)The way =because

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