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Ana-Rosa-LagunasEilat-CENER_CPV-2010

CPV QUALIFICATION

TESTS

Dra. Ana Rosa Lagunas

Director, Photovoltaic Energy Department

Eilat-Eilot 2010

International Renewable Energy Conference & Exhibition

OUTLINE

INTRODUCTION TO IEC62108 STANDARD

DIFFERENT TYPES OF CPV REPRESENTATIVE

SAMPLES

BRIEF DESCRIPTION OF TESTS

IN-LAB TESTS/ON-SITE TESTS

CENER EXPERIENCES IN CPV TESTING

National Renewable Energy Centre

(CENER)

Photovoltaic Department: areas of activity

23 motivated people, Ph.D′s, Engineers, Scientists and Technicians

Photovoltaic Systems:

Photovoltaic Installations:

Solar resource evaluation

Due diligence of PV installations

Technical Assessment and design of PV installations

PV inverters characterization

LEMF: Photovoltaic modules test laboratory

Accredited by ENAC and CBTL (Certification Body Test Laboratory) within the IECEE scheme for the realization of certification tests

PV modules test in agreement with IEC standards

?IEC-61215 for crystalline Silicon modules

?IEC-61646 for thin film modules

?IEC-62108 for concentration PV modules

?IEC-61730 safety tests

Photovoltaic Department: areas of activity

Photovoltaic Cells:

Laboratory for characterization of PV Cells

Electrical optical and structural evaluation of materials

Complete in depth characterization of PV cells

Technical assessment for production process evaluation

Laboratory for technologies and production processes for PV Cells Production processes critical parameters analysis

Diagnostic of areas of process improvement

Technical assessment and due diligence for PV cells production plants New technology approaches

CPV Qualification Tests

IEC-62108 standard

CPV Latest Developments in Commercialization

and implementation

IEC 62108 STANDARD

As the other PV technologies, specifically for concentrator PV

modules, normalization is required in order to lay down minimum requirements that must fulfill the products regarding two main issues:

Performance reliability

Safety

IEC 62108 ed.1.0

“CONCENTRATOR PHOTOVOLTAIC (CPV) MODULES AND ASSEMBLIES -DESIGN QUALIFICATION AND TYPE APPROVAL”

publication date: December 2007 Short application time

Purpose: To determine electrical, mechanical and thermal

characteristics of CPV modules and to probe their capability to

withstand prolonged exposure in general open-air climates

Partially based on the well experimented flat-plate terrestrial crystalline PV modules (IEC 61215)

Diagnostic tests

Accelerated aging tests

Diagnostic tests

INTRODUCTION TO IEC 62108 STANDARD (I)

IEC 62108 standard began with a draft based on IEEE 1513:2001 which was developed by representatives of U.S manufacturers, users and evaluators of CPV technology and engineers from

government laboratories.

IEEE 1513 is more adapted for refractive optics with high

efficiency crystalline silicon cells

In 2002 started the process to launch a new concentrator

standard with international validity. The IEC working group

consisted of international representatives from companies, utilities and research organizations around de world.

FIVE YEARS LATER THE STANDARD IS PUBLISHED.

INTRODUCTION TO IEC 62108 STANDARD (II)

The scope only covers performance reliability for CPV modules or assemblies. Under preparation standards focused on:

Performance and Rating

Safety Adapting IEC 61730?

Tracking

Indoor and outdoor measurements

IEC 62108 amendments to take into account feedback from ed.1 application (expected 2010).

INTRODUCTION TO IEC 62108 STANDARD (III)

There is a wide variety of CPV modules or assemblies

Type I:

Point Focus on a Single Solar Cell

Type II:

Large Area Point Focus Systems.

Type III:

Linear Systems.

Type IV:

Static Systems.

Type V:

Compact Mini Point Focus Systems.

For every “Type”, the concentration standard identifies 2 items to be tested:

Receivers: the part that receives concentrated light from primary optics

Modules/assemblies: the whole system

DIFFERENT TYPES OF CPV (I)

Silicon III-V 15500Silicon III-V DIFFERENT TYPES OF CPV (II)

Point focus Type:

Size: 215 m 2

Power: 25 kW

Tracking: two

axis

Large Area Point Focus:

Size: 14 m diameter,

135 m 2

Power: 24 kW

Tracking: two

axis

DIFFERENT TYPES OF CPV (III)

Linear-focus Parabolic Trough:

Size: 84 meters long and

250 m 2of aperture (138

modules and 140 mirrors)

Power: 34 kW

Tracking: one

axis

Linear-focus Fresnel Lens:

Size: 0.9 m wide, 3.7 m

long, and 0.9 m high

Power: 430 W

Tracking: one

axis

DIFFERENT TYPES OF CPV (IV)

Mini point focus:

RXI:

Size: 1m x 0.3m module

Xg=1000

Small lens systems:

Size: 620 x 420 x 80 mm3

Xg=385

150 cell per module

Reflective optics:

Size: 124 x 108 x 10 cm3

Xg=500

Power: 205 W.

DIFFERENT TYPES OF CPV (V)

If the module or assembly is too large to be handled, a smaller

representative sample may be used.

Representative samples should include:

All components, except some repeated parts.

If possible should use sub-modules, sub-receivers, sub-assemblies The cell string should include at least two by-pass diodes, no less than ten cells.

The encapsulation, interconnects, terminations and the clearance

distance around edges should be the same as on full-size.

Other components as lens/housing joints, receivers/housing joints,

and end plate/lens should also be included and tested.

A full-size module or assembly should be tested for outdoor test

CONCEPTS OF CPV. REPRESENTATIVE SAMPLES

Depending on the “type”of the product, different number of samples are required for the test:

For the most common types:

7 modules

2 receivers

1 receiver for the bypass blocking diode thermal test

SAMPLING

Visual inspection:

to identify baseline of the samples received and any physical changes or defects in module assembly construction after the completion of each test

Defects susceptible to evolve to become a failure are

photographed to be followed through all the different aging steps

A defect might become a “mayor visual defect”and cause the failure of the test

DIAGNOSTIC TESTS (I)

Electrical performance measurement : to identify electrical performance degradation on test samples caused by the tests

The focus of this test is on the power degradation, not on the power output, which will be covered in a separate power and energy-rating standard

Repeatability of the measurement is the most important factor Outdoor side by side I–V measurement: based on side by side measurement of the control sample and the specimen under evaluation, both in exactly same conditions

Sample′s relative power is defined Pr = Pm/Pmc

Relative power degradation (before and after test) should be less than 13%

Control sample keeps stable for the duration of the test

Solar simulator I-V measurement

DIAGNOSTIC TESTS (II)

Dark I-V measurement: compares the sample′s series

resistances measured before and after the tests

Good method to monitor power degradation of samples in intermediate steps

Used to monitor stability of the control samples

Initial measurement serves as a reference for later dark I-V′s

DIAGNOSTIC TESTS (II)

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