Subminiature Lamps Reliability Data
Description
The following cumulative test results have been obtained from testing performed at HP Optoelec-tronics Division in accordance with the latest revision of MIL- STD-883.Hewlett-Packard tests parts at the absolute maximum rated condi-tions recommended for the device. The actual performance you obtain from HP parts depends on the electrical and environmen-tal characteristics of your applica-
Point Typical Performance
Stress Test Total Device
Units Total Failure Rate Colors
Conditions
Hours
Tested
Failed
MTBF
(% /1 K Hours)
Standard Red T A = 55°C, I F = 50 mA 2,658,0002,21002,658,000≤0.038%HER, Green,T A = 55°C, I F = 30 mA
10,423,000
7,063
10,423,000
≤0.010 %
Emerald Green,Orange, Yellow,AS and TS AlGaAs Yellow
T A = 55°C, I F = 20 mA
3,218,000
2,098
3,218,000
≤0.031 %
Table 1. Life Tests
Demonstrated Performance
Failure Rate Prediction
The failure rate of semiconductor devices is determined by the junction temperature of the
device. The relationship between ambient temperature and actual junction temperature is given by the following:
T J (°C) = T A (°C) + θJA P AVG where T A = ambient temperature in °C
θJA = thermal resistance of junction-to-ambient in °C/watt
HLMP-Pxxx, Qxxx,6xxx, 70xx
tion but will probably be better than the performance outlined in Table 1.
P AVG = average power dissipated in watts
The estimated MTBF and failure rate at temperatures lower than the actual stress temperature can be determined by using an
Arrhenius model for temperature acceleration. Results of such calculations are shown in the table below using an activation energy of 0.43 eV (reference MIL-HDBK-217).
Table 2.
Point Typical Performance in Time[2]
Performance[1] in Time(90%Confidence) Ambient Temp.Junction Temp.Failure Rate Failure Rate I F(°C)(°C)MTBF[1](%/1K Hours)MTBF[2](%/1K Hours) 30851053,340,0000.030 %1,451,0000.069 % 75954,782,0000.021 %2,077,0000.048 %
65856,983,0000.014 %3,033,0000.033 %
557510,423,0000.010 %4,527,0000.022 %
456515,930,0000.006 %6,919,0000.014 %
355524,986,0000.004 %10,852,0000.009 %
254540,313,0000.002 %17,509,0000.006 % Notes:
1.The point typical MTBF (which represents 60% confidence level) is the total device hours divided by the number of
failures. In the case of zero failures, one failure is assumed for this calculation.
2.The 90% confidence MTBF represents the minimum level of reliability performance which is expected from 90% of all
samples. This confidence interval is based on the statistics of the distribution of failures. The assumed distribution of failures is exponential. This particular distribution is commonly used in describing useful life failures. Refer to MIL-STD-690B for details on this methodology.
3. A failure is any LED which does not emit light.
Example of Failure Rate Calculation:
Assume a device operating 8 hours/day, 5 days a week. The utilization factor, given 168 hours/week is:
(8 hours/day) x (5 days/week) ÷ (168 hours/week) = 0.25
The point failure rate per year (8760 hours) at 55°C ambient temperature is:
(0.010%/1K hours) x 0.25 x (8760 hours/year) = 0.022% per year
Similarly, 90% confidence level failure rate per year at 55°C:
(0.022%/1K hours) x 0.25 x (8760 hours/year) = 0.048% per year
Table 3. Environmental Tests
Units Units Test Name Reference Test Conditions Tested Failed Infra-red solder HP application note 1028Re-flow at 235°C Peak, above1,9120
Re-flow185°C for 90 sec. max.
Solder Heat Resistance MIL-STD-883 Method 2003Sn 60, Pb 40, solder at 260°C for3,5960
5 seconds
Temperature Cycle MIL-STD-883 Method 1010-55°C to 100°C, 15 min. dwell,
5 min. transfer 20 cycles83080
500 cycles83080 Humidity Life JIS C 7021 Method B-1185°C, 85 % RH, 10 mA, 1000 hours1,6800
condition C
Humidity Life JIS C 7021 Method B-1185°C, 85 % RH, 30 mA, 1000 hours1120
condition C
Humidity Life JIS C 7021 Method B-1185°C, 85 % RH, 20 mA, 1000 hours1120
condition C
Power Temperature Automotive specs.-40°C to 85°C, 15 min. dwell, 5 min.
Cycle transfer, 20 mA, 5 mins. On/Off
20 cycles3360
500 cycles3360 Corrosion MIL-STD-883 Method 100935°C, 24 hours380 Salt Atmosphere
Table 4. Mechanical Tests
Units Units Test Name Reference Test Conditions Tested Failed Mechanical Shock MIL-STD-883 Method 2002 3 shocks each X1, X2, Y1, Y2, Z1, Z2600
axis, 3000 g, 0.3msec. pulse
Vibration Variable MIL-STD-883 Method 2007 4 cycles, 4 minute each X1, Y1, Y2600 Frequency axis at 20 g minimum, 20 to 2000 Hz
Vibration Fatigue MIL-STD-883 Method 200532 ± 8 hours each X, Y, Z axis at 20 g600
minimum, 96 hours total
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Copyright ? 1999 Hewlett-Packard Co. Obsoletes 5962-9790E
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