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ML55-IV零件手册

ML55-IV

PARTS MANUAL

零件手册

CCN：ATC05017

DATE：2004.01

ISSUR:01

欢迎您使用上海埃尔特压缩空气系统工程有限公司

生产的各种型号的螺杆压缩机

AIR-TEC有权对产品进行修改和改进，

不负有对已出厂产品进行修改和改进的义务

型号：

机组编号：

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目录INDEX

第一章SECTION 1 引言

INTRODUCTION

概述

GENERAL

说明

DESCRIPTION

备件推荐表的说明

DESCRIPTION FOR RECOMMENDED SPARE PARTS 如何使用本零件手册

HOW TO USE THIS PARTS MANUAL

如何定购零件

HOW TO ORDER PARTS

第二章SECTION 2零件图目录及零件PARTS LIST

第三章SECTION 3备件推荐表

RECOMMENDED SPARE PARTS

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概述GENERAL

这本零件手册供用户向本公司订购零件和了解本公司固定式产品时作参考。

购买本公司生产的固定式压缩机零部件时，请参照本手册的说明，同本公司备件部门接洽联系。

随着我公司生产技术的发展，本零件手册的内容将逐步修改和补充，恕不另行通知。This manual is prepared as an aid in identifying and ordering parts in the SIRC compressor.

To purchase spare parts refer to section of “how to order parts” and contact to our Spare parts department.

With the development of our products, the content of this manual is subject to change without notice.

说明DESCRIPTION

本手册的零件图图解了我公司固定式压缩机的各种系统部件，组件和零件。这一组零件图清楚地表明了每个零件以及它与图中其它相邻零件之间的位置。在每个零件图里，每个零件都有一个序号，一个八位数组成的零件号，零件名称和每个组件所需该零件的数量。The illustrated parts breakdown illustrates the various assemblies, sub-assemblies and detailed parts which make up this particular SIRC compressor. A series of illustrations show each parts clearly and it’s correct location adjacent to the other parts in the illustration. Each parts on a illustration is reference with a number, a eight-digital part number, description and quantity needed per assembly.

备件推荐表的说明DESCRIPTION FOR RECOMMENDED SPARE PARTS

正确选择备件以及备好备件是用以缩短机组停机时间的一种保证措施。这些备件在本手册的第三章中分别列出。

备件推荐表的内容包括零件名称、零件号，每台压缩机上使用该零件的数量和推荐的备件数量，以便用最少的备件数量为机组提供最大的保护。根据机组的使用情况，推荐使用的备件分为三类：

一类备件是针对机组停用不是很重要的工厂；

二类备件是针对机组允许停用一小段时间的工厂；

三类备件是针对机组不允许停用或偏僻地方使用本机的工厂。A selection of spare parts has been prepared as insurance against prolonged shutdown period. These parts are shown itemized in section 3 of this publication. The contents of the list give the part name, part number, quantity to keep on hand so as to provide maximum protection for a compressor with a minimum number of parts. The recommended quality to keep on hand is broken down into three classes:

Class I --- Recommended where interruption in service are not important. Class II--- Recommended where some continuous in continuity of service are not objectionable.

Class III--- Recommended where any interruption in service is highly objectionable or where unit is in a remote location.

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如何使用本零件手册HOW TO USE THIS PARTS MANUAL

1．参考目录，找出所需章节。

2．翻到所需章节，并参照零件图的目录，找到该零件所属系统的所在页。3．按序号辨别出该零件在图上的位置。1. Refer to the index and find the Section.

2. Turn to the Section and refer to the table of Connects to locate the

desired illustrations.

3. Locate the part on the illustration by visual identification and the

reference number.

定购零件HOW TO ORDER PARTS

在定购零件时，请详细写明下列内容以免有误：1．压缩机铭牌上的机组型号

2．压缩机铭牌上的机组编号

3．零件号，零件名称和所需的正确数量。In order to eliminate all avoidable errors when ordering parts, please specify the following:

1. The model number of the unit as shown on the Compressor Data

plate.

2. The serial number of the unit as shown on the Compressor data plate.

3. The part number, description and quantity needed exactly.

注意CAUTION

机组维修时所更换的零件若不经本公司同意，使用非本零件手册内的零件，可能会给机组带来危险而导致事故，威胁生命，引起人身伤亡或导致设备损坏。对装有不经我公司批准的维修零件的机组，本公司不承担任何责任。THE USE OF REPAIR PARTS OTHER THAN THOSE INCLUDE WITHIN THE SHANGHAI INGERSOLL-RAND COMPRESSOR LIMITED APPROVED PARTS LIST MAY CREATE HAZARDOUS CONDITIONS CAN LEAD ACCIDENTS THAT MAY BE LIFE-THREATENING, CAUSE SUBSTANTIAL BODILY INJURY, OR RESULT IN DAMAGE TO THE EQUIPMENT.

THEREFORE, SIRC CAN BEAR NO RESPONSIBILITY FOR EQUIPMENT IN WHICH NON-APPROVED REPAIR PARTS ARE INSTALLED.

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第二章零件图目录及零件

SECTION 2 PARTS LIST

图编号名称 DESCRIPTION

Fig. No.

1 电机和齿轮组件 MOTOR AND GEAR

2 主机管路及支架 AIREND PIPING AND SUPPORT

3 进气蝶阀和联动机构 INLET CONTROL V ALVE AND LINKAGE

4 空气滤清器总成

AIR INLET CLEANER

5 温控旁通阀及接管 AMOT V ALVE

6 油分离器总成 SEPARATOR COMPLETE

7 风冷冷却器和风扇/风扇电机 COOLERS AND FAN/FAN MOTOR

8 水分离器 MOISTURE SEPARATOR 9 压力开关 PRESSURE SWITCH 10 电控箱 START BOX

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序号零件号数量说明 DESCRIPTION 序号零件号数量说明 DESCRIPTION

No. CPN QTY. No. CPN QTY.

销 PIN

GEAR 11

99262404

1 35255827 1 压板 CLAMP,

2 39437637 1 垫片GASKET, GEAR CASE 99262412 1 棱形销 PIN

GEAR

3 35258573 1 垫片GASKET, GEARCASE MOTOR 12 39109129 1 压板 CLAMP,

4 99264806 1 垫片GASKET, SEAL HOUSING 13 99275844 4 螺栓 SCREW

螺栓 SCREW

5 39791744 1 齿轮箱 GEARCASE 14

99270860

6 89244040 1 密封盒HOUSING, SEAL MOTOR SHAFT 15 99271033 4 螺栓 SCREW

螺栓 SCREW

7 95381109 1 键 KEY 16

99272254

(55KW) 17 95013785 1 螺栓 SCREW

8 ATC05019 1 主电机(55KW) MOTOR

9 95922928 4 螺母 NUT 18

轴密封 SEAL,

GEAR

89244024

齿轮组(见下图)SET, GEAR

10 39194915 2 销 PIN 19 1

SHAFT

电机套 SLEEVE,

89245286

BEARING

挡圈 SPACER,

35262716

齿轮组GEAR SET

主动齿轮GRIVE 从动齿轮GRIVEN

39752944 39752944

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序号

零件号

数量

说明 DESCRIPTION 序号

零件号

数量

说明 DESCRIPTION

No. CPN QTY .

1 42851311

2 减振垫 MOUNT 19 42856930 1 管总成 TUBE 2 42855346 1 主机 ASSEMBLY , AIREND 20 42856948 1 管总成 TUBE

3 99250979 1 软管总成 HOUS 21 42856922 1 管总成 TUBE

4 95929162 8 螺栓 SCREW 22 99251548 1 可调三通 TEE, BRANCH

5 99261018 2 可调直角接头 ELBOW 23 ATC05002 1 主机支架 SUPPORT

6 9927139

7 2 直角接头 ELBOW 24 85540755 1 排气弯管 ELBOW, DISCHARGE

7 92176718 2 螺栓 SCREW 25 ATC05012

1 软管总成 HOSE, DISCHARGE 8 42886721 1 三通 TEE, BRANCH 26 ATC05013

2 直角接头 ELBOW 9 42856112 1 螺帽 CAP 27 39177159 4 螺栓 SCREW 10 39326228 2 垫片 GASKET 28 ATC05010

2 排气方法兰 FLANGE

11 42856146 1 可调三通接头 TEE, BRANCH 29 99270910 2 螺栓 SCREW 12 99275174 1 O 型圈 O-RING 30 42856138 1 可调直角接头 ELBOW 13 39416128 1 温度开关 SWITCH

14 39477674 1 止逆阀 V ALVE, CHECK

15 42858399 1 可调三通 TEE, BRANCH 16 42856153 1 四通接头 MANIFOLD

17 42856914 1 管总成 TUBE 18 42856906 1 管总成 TUBE

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序号零件号数量说明 DESCRIPTION

No. CPN QTY.

1 99267353 1 软管总成 HOSE

2 99260929 1 软管总成 HOSE

V ALVE

3 99246209 1 蝶阀 BUTTERFLY

4 99260317 1 软管总成HOSE

5 99250987 2 软管总成 HOSE

CYLINDER

6 ATC05029 1 液压缸 HYDRAULIC

V ALVE

7 39184841 1 控制电磁阀 CONTROL

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序号零件号数量说明 DESCRIPTION 序号零件号数量说明 DESCRIPTION

No. CPN QTY. No. CPN QTY.

1 AT020607 1 空滤器总成AIR INLET CLEANER

ELEMENT

2 AT020610 1 空滤器芯 CLEANER

3 ATC05008 1 进气软管 HOUS

4 AT020608 2 夹箍 CLIP

INDICATOR

5 AT020611 1 真空指示器 V ACUUM

6 42848051 1 吸尘软管 HOUS

7 42867093 2 喉箍 CLIP

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序号零件号数量说明 DESCRIPTION

序号零件号数量说明 DESCRIPTION No. CPN QTY. No. CPN QTY.

1 42856195 1 直接头 CONNECTOR

2 42857979 1 温控旁通阀V ALVE, OIL TEMP. BY-PASS

39902382 1 温控元件ELEMENT, TERMAL V ALVE

3 42856187 1 可调直接头ELBOW

4 42856328 1 软管总成 HOUS

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序号零件号数量说明 DESCRIPTION 序号零件号数量说明 DESCRIPTION

No. CPN QTY. No. CPN QTY.

1 39417118 1 可调直接头 ADAPTER 16 42856328 1 软管 HOSE

2 42843771 1 油过滤器ASSEMBLY, OIL FILTER 17 99268369 1 软管 HOSE

3 3947994

4 1 可调直接头UNION 18 99260929 1 软管 HOSE

4 85540011 1 最小压力阀V ALVE, MINIMUN PRESS 19 ATC05011 1 直角接头 CONNECTOR

断油阀V ALVE, OIL STOP

ATC05028 1

5 42858712 1 直角接头 ELBOW 20

节流孔接头 ORIFICE,

SCA VENGE

39303276

6 99250571 1 直接头 ADAPTER 21

BLOWDOWN

放气电磁阀 V ALVE,

ATC05027 1

7 42856187 1 直接头 UINON 22

螺塞 PLUG

42887349

8 95961538 1 直接头 ADAPTER 23

直通接头 CONN.

42856195

9 99270878 1 螺堵 PLUG 24

回油管总成 TUBE,

SCANV ANGE

42867010

10 39171517 1 直角接头 ELBOW 25

BALL

球阀 V ALVE,

99260853

11 42856039 1 直角接头 ELBOW 26

油分筒体 TANK,

SEPARATOR

ATC05022 1

12 95938189 1 直角接头 ELBOW 27

安全阀V ALVE, PRESS RELIEF

39588116

13 99270589 1 直角接头 ELBOW 28

42867085

管总成 TUBE

TANK

14 54601513 1 油分离芯 ELEMENT,

SEPT.

15 42843797 1 油过滤芯ELEMENT, FILTER OIL 30 42886382 1 直角接头 ELBOW

异径接头 REDUCER/EXPANDER

39324629

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序号零件号数量说明 DESCRIPTION 序号零件号数量说明 DESCRIPTION

No. CPN QTY. No. CPN QTY.

1 39905716

2 排风网罩 GUARD,

FAN

2 42848408 1 风扇孔板 ORIFICE,

3 93473312 1 风扇电机 FAN

MOTOR

4 54427646 1 风扇 FAN

5 42848200 1 冷却箱面板PANEL OF COOLER BOX

6 ATC05004 1 油冷却器 OIL-COOLER

ATC05007 1 后冷却器 AFTER-COOLER

7 42888479 1 可调直角接头ELBOW

8 42886374 2 可调直角接头ELBOW

9 42856294 1 软管 HOSE

10 42886374 1 可调直角接头ELBOW

11 42856302 1 软管 HOSE

12 42888479 1 可调直角接头ELBOW

13 ATC05014 1 管总成 TUBE

14 42848192 2 冷却器左右支架SUPPORT, COOLER

15 42866947 2 冷却器上下顶板SUPPORT, COOLER

16 42886374 1 可调直角接头ELBOW

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